Challenge

Week 6-Meshing of Hood Challenge

OBJECTIVE:

           To mesh the given componenet under given criteria and assign thickness for it.

GIVEN:

           Target Element Length = 5 Units  

S.N Quality Criteria  Value 
1 Aspect Ratio  5
2 Skewness 45
3 Warping 15
4 Taper      0.5
5 Min. Length 2 Units
6 Max. Length 8 Units
7 Min angle Quad 45
8 Max angle Quad 135
9 Min angle Tria 20
10 Max angle Tria 120
10 Tria %  10

SOFTWARE USED:

              Hyper Works 2021

GIVEN MODEL:

                  

                                                                                 GIVEN MODEL

PROCEDURE:

  • The given model consist four parts so we mesh each part seperately.
  • It seperate as Inner,Outer,Hinge and Latch.
  • First we need to take mid-surface for each part.
  • Then mesh each part.
  • After that check the quality of mesh.
  • Last step is to assin thickness for the messed component.
  • These steps done by using following steps.

EXTRACT MID-SURFACE:

  • First extract mid-surface for each parts by following steps

               Geom→mid surface 

               

                                                                    MID-SURFACE OF INNER

  • The inner part is symentric so we cut the half surface for meshing because it consume less time for mesh this component.
  • After that the mesh will mirror for other side.surface is splitted using the steps

                 Geom→quick edit

                 

                                                                             MID-SURFACE OF OUTER

  • This part is symentric so we cut it as two.it helps to mesh quickly.

                

                                                                     MID-SURFACE OF HINGE

  • The hinge is having two same parts so we take one part for mesh because it will mirror after mesh.

                 

                                                                   MID-SURFACE OF LATCH

MESHING:

  • The mesh is done for each parts by using following steps

                      2D→automesh

                   

                                                                                    MESH OF INNER

  • The inner part is symentric so we cut it into two.
  • It helps for quick mesh.
  • After the mesh it will mirror and get full part mesh.

                  

                                                                                         MESH OF OUTER

  • The outer part is symentric so we cut it into two.
  • It helps for quick mesh.
  • After the mesh it will mirror and get full part mesh.

                 

                                                                             MESH OF HINGE

  • The hinge has two parts.that  is symentric so we mesh only one part then mirror.
  • It helps for quick mesh.
  • After the mesh it will mirror and get full part mesh.

                 

                                                                              MESH OF LATCH

  • Latch is meshed by using mesh option

                 2D→automesh

ELEMENT CLEAN:

  • Trias,Skewness,Warpage,Minimum length,Maximum length,Taper,Minimum angle quad,Maximum angle quad,Minimum angle trais and Maximum angle trais are visible after mesh we need to remove and clear it then give good flow to mesh within the criteria that mesh only consider as good quality mesh.These all are done by using following steps;

                 2D→replace  (used for connect the elements)                                                                                                                                                                                                                                                                       

                 2D→smooth (used for getting element flow)

                 Geom→node edit (used for align and more)

                 Geom→quick edit (used for toggle and more)

                 Tool→mask (used for finding dupilicate elements and more)

                 Tool→organize (used for move components to new folder)

                 Tool→project (used for place the node on the line)

                 Tool→translate (used for move nodes respect vector)

                 2D→qualiyyindex→cleanup tools (drag trias and more)

                 2D→edit element (used for split,combine and create elements)

  • There many options are available for clean the model use various options as our need.   
  • Now the mesh is having good quality and good flow,it is known as fine mesh.

MIRROR:

  • Mirror is used on symentric components for getting full component.
  • This is very useful option it save time and reduce meshing effort.

                  Tool→reflect  

                  

                                                      MESHED OUTER AFTER MIRROR

  • Mirror is done using following steps; select elements which is need to mirror then dupilicate it then select vectors N1,N2,N3 and B.   

               

                                                MESHED HINGE AFTER MIRROR

             

                                                  MESHED INNER AFTER MIRROR

RESULT:

           Mesh is completed for given model under given criteria succesfully.

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