Challenge

Week 6 - Creating connection for Rear door

Aim: To do connections wherever required in the side door geometry.

Procedure:

  • Import the FE model.
  • Check for bolt,c-bush,spot weld, seam weld and hinge connections in the FE model.
  • Connections are done to ensure force transmission during simulation.
  • Bolt Connection: Check for parallel holes in the FE model.
  • Create a COG point across the hole.
  • Convert the COG point to 3D point to bolt using convert option.
  • Select the bolt using connection manager.
  • Select the PID's in connection manager tab
  • Select the FE representation as bolt and give appropriate search distance
  • Apply and realise the bolt, do the above procedure for all bolt areas.
  • Hinge: Use manual method for Hinge.
  • NASTRAN DECK<elements<RBE2 cluster for a holes
  • Connect the RBE2 clusters using two noded RBE2
  • Reduce the DOF to 1 to allow the door to open and close.
  • Do the above procedure for all hinge areas.
  • C-BUSH: Create curve along the geometry.
  • Convert the curve to spot line in connection manager.
  • Assign PIDs in the connection manager.
  • Select FE type as RBE2-CBUSH-RBE2
  • Give appropriate search distance and spacing values.
  • Give apply and realise.
  • SPOT WELD: Select element and create COG point.
  • Convert the COG poitn to spot weld.
  • Give property IDs, FE representation type (RBE2-HEXA-RBE2).
  • Give search distance and apply and realise.
  • Above mentioned are methods to create connections in the geometry.
  • BOLT CONNECTION

  • HINGE CONNECTION

  • C-BUSH CONNECTION

  • SPOT WELD CONNECTION

CONCLUSION: Therefore the given FE model is checked for all requirement and connected using connection manager in suitable area.

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