Challenge

Week 5 Sphere pressing on a plate

Aim : To perform the analysis to simulate a sphere pressing on a plate.

Objective :

To perform the analysis to simulate a sphere pressing on a plate. Use Structural steel for both sphere and plate but the material of the plate must be Non Linear. Press the sphere onto plate 4 mm downwards and retract it. Capture the plastic deformation.

Procedure :

Engineering data and material :

  • Open engineering data.
  • Go to general non linear material from engineering data sources.
  • Add Structural steel NL to library.

Geometry :

  • Import geometry.
  • Check for abnormalities.

Model Setup :

  • Open geometry and rename the components as Sphere and Plate.
  • Assign material to plate as Structural steel NL.
  • Create symmetric regions along X-axis and Z-axis.

Contacts :

  • Delete default contacts.
  • Insert Manual contact region.
  • Select contact as Sphere and Target as a Plate.
  • Select type as frictional and coeff. of friction as 0.74.
  • Find coeff. of friction from Roymech useful Tribiology Tables.

Meshing :

  • Generate mesh using default mesh size.

Analysis Setting :

Fixed support :

  • Insert fixed support for Plate.

Displacement :

  • Insert displacement for sphere.
  • As we have to press the sphere onto plate 4mm downwards and retract it.
  • Give values in tabular data accordingly.

Solution :

Create output results for :

  • Directional deformation.
  • Equivalent stress on Plate.
  • Equivalent strain on Plate.
  • Equivalent strain on Sphere.

Results :

Directional deformation :

Equivalent stress on Plate :

Equivalent strain on Plate :

Equivalent strain on Sphere :

Equivalent plastic strain on plate :

Conclusion :

  • In the above simulation the sphere is made to press on a plate, where the plate deforms plastically at the region of contact with sphere.
  • The plate stays deformed after sphere returns back to the initial position.
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