Challenge

Week 5 Challenge : Surface wrap on Automotive Assembly

Aim:

To perform geometry clean-up of the three parts to an extent surface wrap can be developed.

Link for the model: https://drive.google.com/file/d/1_m-QJ1fmro2Cpx1DUfrZ_Taq0muRX_Bk/view?usp=sharing

https://drive.google.com/file/d/1_m-QJ1fmro2Cpx1DUfrZ_Taq0muRX_Bk/view?usp=sharing

Objectives:

1. To perform geometry cleanup of the Engine, gear box and transmission box.

2. To merge the parts

3. To perform the surface wrap with a mesh size of 3mm.

Procedure:

  • Initial geometry check was performed for single cons and triple cons.
  • Irrelevant surfaces that are inside the parts are deleted.
  • Boolean operations were used to identify the irrelevant operations and are deleted.
  • The parts are then merged into a single large part.
  • The holes which may affect the surface wrap should be closed using new surfaces.
  • Irrelevant PID’s are compressed.
  • Select constant length From the Elementsà wrapàConstant length
  • Choose 3 mm and select all the PID’s. In this case 102 PID’s.
  • Then apply the surface wrap.

Result:

  • Geometry clean-up was performed on the half of the car body
  • Parts are merged as shown in the figures.
  • Meshing was performed using surface wrap method.

Conclusion:

  • Geometry cleanup should be performed before meshing.
  • Holes were closed to optimise the surface wrap.
  • Development of surface wrap after merging the parts.

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