Challenge

Week 5 Challenge : Surface wrap on Automotive Assembly

Aim: To merge all three models and perform Surface wrap on Automotive Assembly

Procedue:

  • surface wrap is the analysis on the outer surface only. So, first clear the geometry – delete all extra surfaces.
  • Remove all unchecked surfaces which are smaller than mesh length and needs to be removed, isolate those and remove one by one.
  • delete all extra surfaces which are not required
  • remove all thinner parts from the geometry for surface wrap
  • fill all major holes in the model

  • similarly check for discrepancies in transmission and gear box models also
  • now merge all models for checking errors. Use FILE—MERGE option. ensure MERGE MODEL WITH CURRENT MODEL is selected and MERGE MODEL option is checked in

  • now we have filled all major holes. we can go to MESH mode for surface meshing
  • delete unwanted PIDs using COMPRESS option (PIDS reduced from 1583 to 114)
  • click on WRAP option in ELEMENTS tag of MESH mode

  • set mesh length as 3 mm in PARAMETERS
  • now contents and parameters are defined then click on RUN
  • surface wrap is completed

  • merged model file attached
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