Challenge

Week 5 Challenge : Surface wrap on Automotive Assembly

Aim : Surface Wrap on Automotive Assembly using Ansa.

Target length for Wrap = 3 mm

Procedure:

First the model is loaded on to ANSA
Unwanted surface are deleted without damaging the outer shape of the geometries.
Single cons are resolved mainly here as it would affect negatively on the surface wrapping.
After cleaning up the geometry from the unwanted surfaces it is then solved.
Then whole three geometries are merged together to form the required system.
Surface wrapping tool with constant length of 3mm is chosen from the meshing interface.
It is then named and the required parts are selected and the run button is pressed to start the surface wrapping.

Engine Cleanup

Initial geometry

Deleted unwanted wheel and extra parts

Tube cleanup

Deleted unwanted parts on the engine

Deleted surface like belt and chains

Filling the holes

Gear Box Cleanup

Use the topo cleanup for entire model

Fixing the triple cons and overlaping surfaces

Deleting the overlaping surfaces

Transmision

Fixing the triple cons and deletig the unwanted surafces

Merging the all three components

Surface wraping the assemblt by taking constant length

Set traget length as 3mm

Select the PIDs

Run the surafce wrap

Surface wrap of assembly

Final Geometry

Ship work like this
in your own course.