Challenge

Week 4 Challenge : CFD Meshing for BMW car

Aim:

  • To perform a geometry clean-up on the given geometry of the BMW car.
  • To assign different PIDs to different components.
  • To create an enclosure of the given dimensions.

Methodology

  • Geometry clean up:
      1. The geometry was checked for single-cons and triple cones and bad surfaces
      2. These errors were rectified by using the following commands.

  • Delete: This was used to delete any entity which cause geometrical errors such as overlapping surfaces, Single and Triple coons.
  • Extend: This is used to extend single coons to another face.
  • Intersect: This is to intersect between two faces.
  • New: This can create new faces between coons.
  • Curve: To create a curve between two hot points.
  • Project: To project a hot point from one edge to another.
  • Fill hole: To fill a closed hot of a specified tolerance.
  • Cut: To cut a face into parts
  • Creation of enclosure:
    1. To create an enclosure of defined dimensions around the car which defines the fluid region.
  • Assigning PIDs
    1. Each surface was defined with the respective PIDs, different PIDs assigned are given below,
      1. Rear_enc
      2. back_enc
      3. Front_enc
      4. side_enc
      5. Top_enc
      6. bottom_enc
      7. Grill
      8. Tyre
      9. Logo
      10. headlamp
      11. Bottom grill
      12. left Grill
      13. Body
      14. Brake lamp
      15. Silencer
      16. Glass
      17. mirror
  • Meshing
    1. Initially, surface meshing was performed on different PIDs on the airplane whose target lengths are shown below
      1. Body - 3 mm
      2. Lights - 4 mm
      3. Grills - 1 mm
      4. Rims and Tyres - 2 mm
      5. Optical Rearview mirror - 2 mm
      6. Window - 2 mm
      7. Silencer - 3 mm
      8. Logo - 1 mm
  • Volume detection
    1. After performing the surface mesh, the volume of the fluid surface was detected by using the ‘AUTO-DETECT’ option under the volume meshing option.
    2. The fluid volume was extracted



Conclusion:

The BMW car model was meshed in ansa after cleaning up the geometry and assigning different PIDs

Link: https://drive.google.com/drive/folders/1L5kEmE61aMBuHBuaWUTvXSdDMvEa5a5B?usp=sharing

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