Challenge

Week 4

S.No 

Quality Criteria 

Value 

1

Target/Average length  

1

2

Minimum Length 

0.5

3

Maximum Length 

3

4

Aspect 

3

5

Warpage

15

6

Skewness

45

7

Jacobian 

0.7

8

Minimum Quad Angle 

45

9

Maximum Quad Angle 

135

10

Minimum  Tria Angle 

30

11

Maximum Tria Angle 

120

10

Tria Percentage 

15

AIM:-to generate the mid surface of the complex part and create the mesh acoording to the given criteria.

OBJECTIVES:-

  • generate the mid surface of complex shapes
  • mid formation of teeth and thread

GEOMETRY CHECKUP:-

  • we should have to make or geometry clean as their ae many errors would be present so we should identify that like unneccesery triple cons,needle face cz it will cause a severe problem on making the mid surface as well as in meshing.

                                 

MID SURFACE FORMATION:-

  • as this is a complex part so its a little bit challenging and tricky to get the mid surface of the parts.
  • in the curve parts we have to generate the mid by using curves>middle option.
  • then with thw help of the curve we have to create the mid by faces >new>coons option.
  • for some other part we have to go for simply faces>middle options.
  • And for normal portion after measuring the face should be offseted toget the mid.
  •                             

                                     

  • in some part we also fix the mid surface by extending or intersecting the parts to get proper mid surface.

                       

                                                                             extending and intersecting the part

 

                                                                                       adjusting the faces by fillinf the void part

  • thats howwe have to completed the mid surface generation.

MESHING:-

  • as this is a complex part it will be time consuming...in order to get the proper mesh we had to made several cuts for smooth flow,reconstructed the mesh to avoid the off elements.
  • also we have to keep in mind that there should be no opposite tria and off elements present.

                           

                                                                                           before reconstruct

                                   

                                                                                                    after reconstruct

                                                                

CONCLUSION:-

  • obtaining the perfect mesh is not possible so have to keep tri elements in some of the place to avoid further distortion.
  • to achive a good mesh its necessery to compromise the mesh structure as we have to allow some tra elements near after.
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