Week 3 Sheet metal Bending challenge

Car Crash simulation Objective: Perform car crash simulation study using 3 different values of thickness for the car body and analyse the total deformation and Equivalent stresses acting on the model.   Analysis System: Explicit Dynamics Material Properties: Carboy Material: Stainless Steel NL Mesh: Triangles Method…

Bullet penetrating a Bucket Simulation  Objective: Simulate a bullet penetrating into a bucket by using 3 different nonlinear materials for the bucket and analyse their behaviour for the same velocity of bullet and attach an animation to show the behaviour in the three cases. Analysis System: Explicit Dynamics Material…

Machining with Planer Objective: Perform an explicit dynamics simulation on Machining with Planer model to find out the Equivalent Stress, Total Deformation and temperature of the body for two different velocity of cutting tool. Analysis System: Explicit Dynamics Material Properties: Workpiece - Steel 1006 (Explicit Material)…

Tension and Torsion test   Tension Test Objective: Perform the Tension Test by displacing one end of the specimen to 18mm while keeping the other fixed. and find out the total deformation, equivalent stress and temperature of the specimen. Analysis System: Explicit Dynamics Material Properties: Steel 1006 (Explicit…

Worm Gear Objective: To perform transient structural analysis on a worm gear assembly, in order to rotate the worm so as to get to almost end of the half-cut gear and get results for Equivalent stress, Equivalent elastic strain and the total deformation in the model. Analysis System: Transient Structural Material Properties:…

Universal Joint Objective: Perform a transient structural analysis on a double universal joint with a spring using three different materials: Structural Steel, Stainless Steel and Titanium alloy and to calculate Equivalent stress and total deformation for all the three cases. Analysis System: Transient Structural Material…

Objective: In this analysis study, we going to simulate bending of iPhone using hand fingers and we going to calculate fatigue life and directional deformation.   Analysis System: Static Structural Material Properties: Display – Glass Frame – Aluminium Alloy NL Inside – Polyethylene 3.Mesh:  …

Objective: Perform the analysis to simulate a sphere pressing on a plate and study the plastic deformation of plate. Analysis System: Static Structural Material Properties: Plate – Structural Steel NL Sphere – Structural Steel Mesh: Element Order – Programmed Control Element Size – 0.8 mm 4. Contact…

Objective: To simulate the bending of a wire with Copper Alloy (Non-Linear), Aluminium Alloy (Non-Linear) and Magnesium Alloy (Non-Linear) as Wire Material as well as Compare and study result plot like Equivalent Stress and Strain for Wire. Analysis System: Static Structural Material Properties: Wire – Copper Alloy NL…

Objective: Simulate rolling operation of Copper Alloy workpiece to study various result outputs like Equivalent stress for the whole setup, Equivalent Plastic strain for the workpiece, Directional Deformation in the Z axis for the workpiece. Analysis Setup: Analysis System: Static Structural Material Properties: Workpiece…

Objective: Study the Sheet Metal Bending using Static Structural Analysis System for different material and effect of coefficient of friction as well as refinement of mesh. And compare results like total deformation in Y direction, Equivalent stress and Strain. Analysis Setup: Analysis System: Static Structural Material…

Objective: Simulating welding Strength using three different type of welding material set using Static Structural system and comparing results like Directional Deformation and equivalent strain and Identify the weld joint that experiences the highest equivalent stress in each case and compare the results for all three…

Comparison of the Total Deformation, Equivalent stress and the life of Rail Wheel Track under Bearing load condition of 100KN and 500KN.   Analysis Setup Analysis System – Static Structural Mesh Type – Tetrahedral Global Mesh Size – 50 mm Mesh sizing of 35 mm on contact face of wheel and Track  …

Grid Dependency Test Mesh refinement level is most common question that we come across while doing finite element analysis. Since coarse mesh size will result in inaccurate result and fine mesh size will require large amount of computer memory and long run time as well. So simple way is that refine the size of mesh till…