Challenge

Week 3 Session 7

Various types of Electric Motors used in Electric Vehicles

  1. DC Series Motor
  2. Brushless DC Motor
  3. Permanent Magnet Synchronous Motor (PMSM)
  4. Three Phase AC Induction Motors
  5. Switched Reluctance Motors (SRM)

1. DC Series Motor

High starting torque capability of the DC Series motor and it a suitable option for traction application. The advantages of this motor are easy speed control and it can also withstand a sudden increase in load. All these characteristics make it an ideal traction motor. The main drawback of DC series motor is high maintenance due to brushes and commutators. These motors are used in Indian railways. This motor comes under the category of DC motors.

2. Brushless DC Motors

It is similar to DC motors with Permanent Magnets. It is called brushless because it does not have the commutator and brush arrangement. The commutation is done electronically in this motor. BLDC motors have traction characteristics like high starting torque, high efficiency around 95-98%. BLDC motors are suitable for high power density design approach. The BLDC motors are the most preferred motors for the electric vehicle application due to its traction characteristics.

3. Permanent Magnet Synchronous Motor (PMSM)

This motor is also similar to BLDC motor which has permanent magnets on the rotor. Similar to BLDC motors these motors also have traction characteristics like high power density and high efficiency. The difference is that PMSM has sinusoidal back EMF whereas BLDC has trapezoidal back EMF. Permanent Magnet Synchronous motors are available for higher power ratings. PMSM is the best choice for high performance applications like cars, buses. Despite the high cost, PMSM is providing stiff competition to induction motors due to increased efficiency. PMSM is also costly than BLDC motors. Most of the automotive manufacturers use PMSM motors for hybrid and electric vehicles. For example, Toyota Prius, Chevrolet Bolt EV, Ford Focus Electric, zero motorcycles S/SR, Nissan Leaf, Honda Accord, BMW i3, use PMSM motor for propulsion.

4. Three Phase AC Induction Motors

The induction motors do not have a high starting toque like DC series motors under fixed voltage and fixed frequency operation. But this characteristic can be altered by using various control techniques like FOC or v/f methods. By using these control methods, the maximum torque is made available at the starting of the motor which is suitable for traction application. Squirrel cage induction motors have a long life due to less maintenance. Induction motors can be designed up to an efficiency of 92-95%. The drawback of an induction motor is that it requires complex inverter circuit and control of the motor is difficult.

In permanent magnet motors, the magnets contribute to the flux density. Therefore, adjusting the value in induction motors is easy when compared to permanent magnet motors. It is because in Induction motors the value of B can be adjusted by varying the voltage and frequency (V/f) based on torque requirements. This helps in reducing the losses and improves the efficiency.

5. Switched Reluctance Motors (SRM)

Switched Reluctance Motors is a category of variable reluctance motor with double saliency. Switched Reluctance motors are simple in construction. The rotor of the SRM is a piece of laminated steel with no windings or permanent magnets on it. This makes the inertia of the rotor less which helps in high acceleration. The robust nature of SRM makes it suitable for the high speed application. SRM also have high power density which are some required characteristics of Electric Vehicles and the heat generated is mostly confined to the stator, it is easier to cool the motor. The biggest drawback of the SRM is the complexity in control and increase in the switching circuit. It also has some noise issues.

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