Week 3:- BiW Fixture Design Methodologies Challenges

Below are Pictures of different clamp & Pin clamp unit.  

REST UNITS   POWER CLAMP UNIT 1   POWER CLAMP UNIT 2   POWER CLAMP UNIT 3   REST & POWER CLAMP UNIT ASSEMBLY  

  RETRACTABLE PIN UITS (SINGLE AND DOUBLE) YELLOW IMAGES SHOW RETRACTABLE POSITION HARDNERS PIN UNITS: PIN UNIT ASSEMBLY

What is the process of project execution activity?   As shown in the figure there are various steps involved in project activities, They will be explained in detail below. RFQ: RFQ - Request For Quotation First spec discussion meeting Offer submission LOI/PO reciept Schedule preparation BOM prepation Design concept…

AIM :  AIM is to create the CAD model with given class A surface , nominal thickness and attachment strategy. OBJECTIVE: To create the CAD model considering with attachment strategy, nominal thickness and class A surface. Create thickened part using master section for reference. Create the mounting features as per…

PICTURE OF 3D CAD MODEL OF B-PILLAR WITH ATTACHEMENTS OF RIBS, DOG HOUSE AND 4 WAY LOCATORS.   DEVELOPED B SURFACE FROM CLASS A SURFACE BY OFFSETING 2.5MM.  Fully finished surface of B pillar   FEATURE DRAFT ANALYSIS All areas in green are with minimum 3 deg draft except the areas shown below for class A…

Picture of Door arm rest 3D CAD with closed surface   Image of finished B surface   Picture of Finished C surface with draft direction 3 deg outward and to create some of C surface we used side core tooling axis.   when the designing of B and C surfaces are finished we have to join the C surface with Class…

3D CAD IMAGE OF DOOR APPLIQUE WITH LOCATORS AND HEAT STAKES   3D CAD IMAGE OF DOOR PANEL REFERENCE WITH CLEARENCES   IMAGES OF TOOLING AXIS WITH CAD   IMAGE OF BOTH APPLIQUE AND REFERENCE PANEL   IMAGES OF FULLY CONSTRAINT SKETCHES WITH SKETCH SOLVING STATUS BAR   IMAGES OF DETAILED TREE STRUCTURE…

Screenshots of the completed design in various orientations (Isometric, Front, Side, and Top View) Images of fully constraint sketches of screw boss and Dog house Detailed tree structure of Screw boss and Dog house   TOOLING AXIS AND DRAFT ANALYSIS REPORT OF A FINAL COMPONENT picture of Draft analysis of Dog house…

Images of finished 3D cad in different views   Sketches of ribs with fully constraint   Tree structure for ribs   Intersection view of ribs on coin holder with required measurements Rib root thickness is Radius 1.341mm Image of Draft analysis Draft of ribs is 0.5deg   Initially, we have to create a…

AIM: Creation of Tooling Axis and Draft Analysis and creation of Door switch bezel and add thickness to it. Given CLASS A SURFACE   Picture of the 3D CAD WITH 2.5MM THICKNESS   Picture of the sketches with Sketch solving status’s geometry tab These sketches are used while creating tooling axis   …

DRAFTING SHEET IMAGES OF DIFFERENT MODELS 1. 2. 3. 4.

AIM: In Sketches used positioned Sketch Sketches are fully constraint (All Lines in Green) Sketch solving status shown Fully constraint. In Tree Structure Proper Tree Structure with geometrical set and Solid Renamed. Splited CAD into simpler area and renamed the Geometrical set with that name. only Solid features are in…

Roof: An automobile roof or car top is the portion of an automobile that sits above the Passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements. Because the earliest automobiles were designed in an era of horse drawn carriages, early automobile…

Hood: It’s a covering part of the engine compartment  which is also known as bonnet. Its main function is to cover main parts like engine , battery and other crucial parts from external conditions like dust and sunlight. Followinf are the design considerations involved in design hood. Pedestrian safety Occupant…

FENDER DESIGN: Front fender is a side covering unit of a engine compartment. Its primary purpose is to prevent dust, sand or mud particles from being thrown into the air by the rotating tyre. It also plays an important role in pedestrians safety like preventing the chip particles being thrown in air.             …

Title: BOX ASSEMBLY   Objective: The objective is to design a Box assembly using Siemens NX sheet metal application.   Introduction: Here we are going to design a Box Assembly , it is a sheet metal component. The box assembly is hollow inside ,by that we can carry any objects. And it can also created by using…

TITLE: Casing Design   Objective: To  design a Sheetmetal Casing using  Siemens NX sheet metal application, and to get familiar about the usage of tools while designing.   Introduction: A Casing is a sheet metal component used as a cover or a shell that protects the parts inside in it. It can be cut…

SURFACE MODELING OF YACHT   Objective: The objective of this project is used to create a surface modelof different parts of the Yacht using Solid works. To assemble the different parts modelled for the Yacht. Part Modelling: Part Modelling you can create a part from a conceptual…

                                       SOLID WORKS PROJECT American Chopper Objective: The objective of this project is used to create…

Title: NX Metal Bracket-II   Objective: The objective is to design a Bracket-II using Siemens NX sheet metal application.   Introduction: Here we are going to design a Metal Bracket , it is a sheet metal component. The Metal Bracket can be created in any shape . And it can also created by using Siemens NX sheet…

Title: NX Bracket   Objective: The objective is to design a Bracket using Siemens NX sheet metal application.   Introduction: Here we are going to design a Bracket , it is a sheet metal component. The Bracket can be created in any shape . And it can also created by using Siemens NX sheet metal application.  …

Title: ODD Shaped Enclosures   Objective: The objective is to design a odd shaped enclosure using Siemens NX sheet metal application.   Introduction: Here we are going to design a Odd shaped enclosure , it is a sheet metal component. The Odd shaped enclosure can be created in any shape . And it can also created…

PROBLEM STATEMENT                              NO: OF PASSENGERS 4-ADULT,1-CHILD USAGE :CITY & HIGHWAY VEHICLE TYPE COMPACT SUV BUDGET 8-10 LAKHS   ØSince the problem statement…

UNDERBODY COATING In Indian road conditions , a cars underbody is most prone to corrosion. Underbody coating provides long term protection from corrosion to cars underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion.…