Week 3:- BiW Fixture Design Methodologies Challenges

1.What are the drawing templates? A) Drawing Templates: If compared with the verbal or written description, drawing offers a far better idea about the shape, size & appearance of any object or simulation or location, that too in quite less time. Hence it has become the best media of communication not only in engineering…

1) What do you understand by the 3D finish process?  3D finish Process It is a process where the design is being completely finish and ready for final simulation and 2d detailing. While finishing the design the nominality is checked which ensures the easy assembly of all the units. The hole concentricity and holes…

1.What is the Base Unit? What are the typical parts of the Base Unit? The base unit is the unit to mount all the other units like Clamp Unit, PIN unit, Rest Unit, etc. of the tool, also other parts necessary for tools like pneumatic valve Box. The Trunking Cable path will also be mounted onto a base unit. Typical Parts…

What is Design Methodology? Design methodologies is one of the pre design process which is the steps followed during the concept designing phases in fixture design.         Categories are described below Purchase Order –           A purchase order ,…

1.What is the process of project execution activity? Project activities are those basically are being processed or being practiced in general project of BIW begins. Project activities are task from start to end of project. Project execution is the third phase of the project life cycle and one of the most…

1.What is BIW & define its parts? BIW stands for Body in White. BIW is used before painting & before moving parts (doors, hoods, and deck lids as well as fenders), the motor, chassis sub-assemblies, or trim (glass, seats, upholstery, electronics, etc.) have been assembled in the frame…

Aim :- Route 2 electrical harness as shown in layout and interconnect then as 1 harness assembly. Steps :- Define the connectors electrically and geometrically. Create Harness A & B. Position connectors to its respective places. Convert it to electrical assembly multibranchable.   Route both the harness . Add…

AIM :- To create wire routing between the connectors. Objective :- Download connectors from website (te.com) DT06-2S DT06-4S DT06-6S DT06-08SA Define electrical properties of it. Create wire harness layout Add protective cover on it.     Steps :- Enable electrical part design and define parts as connectors. Define…

AIM:-  Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. P CLAMP :- BACKSHELL :- COT TUBES :-    Create Following Corrugated tubes & Add them in Catalogue under “Slit COT” family. Name ID (mm)…

AIM :- Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench.  Define all the necessary properties to Connectors & Clip. CONTENTS :-  Deutsch DT06 – 08SA Tyco 174357-2  Tyco 85229-1  Deutsch…

Backdoor Design The backdoor is the rearmost part of the automobile which open upwards or downwards to give access to luaggage space or seating area. It is hinged to roof and gas stay support fixed at body side outer for keeping the backdoor in open. Main parts of Backdoor :- Outer Panel Inner Panel Gas Stay Reinforcement…

Roof Challenge  Objective :- To design the roof of the car  Apply heat distortion and snow load formula  Apply draft analysis Types of reinforcement of roof :- Front roof rail Central Reinforcement  Bow roof rail 1 Bow roof rail 2  Rear roof rail  Methodology :- Master Sketch :- Roof …

Fender Design  Objective:- Our objective is to design front fender of a car with its mounting using the information provided.The skin data and master section are provided as information. Fender:- Fender is the American English term for the part of an automobile, motorcycle or other vehicle body that frames a…

                                                  FENDER DESIGN - WHEEL ARCH AIM:- To create a report on fender regulation and to calculate the wheel Arc area and prove whether the car will pass…

SECTION MODULUS OPTIMIZATION AND CALCULATION    AIM:-  Our aim is to calculate the section modulus of the previously designed hood for analyzing its strength and also optimizing the design to see the difference in the bending strength of the hood. Higher the section modulus of a structure, the more…

 Hood Design INTRODUCTION:- For any inner section there is have outer section , we called it as cover or shield or protection for the inner section. For example inner section in our body consists of nerves, muscles ,heart ,bones etc, this inner section was covered with skin is called as outer section or acts a protection…

UNDERBODY COATINGS:         Underbody coatings are those which are used to prevent car bodies against rust & corrosion. This underbody coating helps in protection from dust and moisture also some other factors such as poor road conditions, rocks getting thrown from tires and denting the metal and…

Condition:- Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, five-year-old boy, his father, and his mother. He visits his native place Madurai which is 500kms away from Bangalore once in a month. Also, he will be using…

AIM:- The aim of this project is to model a butterfly valve and to apply GD&T to the different parts of the butterfly valve and the assembly. Parts of Butterfly Valve :- Body of Butterfly Valve Shaft Retainer Disc  Lever Nut Screw Final Assembly 1.BODY OF BUTTERFLY VALVE:- 1.Initially, the sketch for the…