Week 3 - 2D meshing for sheet metal

  Check the material properties of the rail component and calculate the speed of sound in steel rail: After Opening the “FIRST_RUN_0000.rad” file in Notepad to get the Material Property Data to calculate the Speed Of Sound In Steel rail, it was observed that the material Property are as follows:   Fig.1 FIRST_RUN_0000.rad…

Geometry Cleanup & 2D Meshing Report Aim:             To clean the geometry errors present in the given model making the model without any free edges on the surfaces and thereby meshing and finally assigning thickness for each of the given models. Part-1 Procedure:…

Static Bending Test on CCTV Camera Mount Stand OBJECTIVES: To carry out a Static Structural Analysis of Bending on CCTV Camera Mount Stand for two different Design Models using six different materials 3(Non-Metals) and 3(metals) for two load cases. Then Grid Dependency Test has been performed on both design models and…

Stress Concentration on Car Crash Simulation OBJECTIVES: To carry out an Explicit Dynamic Analysis of Car Crash Simulation for the given three thicknesses of the Car Body and determine the stress, and deformation. GEOMETRY and MATERIAL:             The Explicit Dynamic…

Stress Concentration on Bullet Penetrating a Bucket OBJECTIVES: To carry out an Explicit Dynamic Analysis of the Bullet penetrating a bucket for the given three materials of the bucket and determine the stress, deformation, and strain. MATERIAL:             The Explicit…

Stress Concentration in Planer Machining OBJECTIVES: To carry out an Explicit Dynamic Analysis of the Planer Machining of the workpiece for the given two velocities of the tool and determine the stress, deformation, and temperature. MATERIAL:             The Explicit…

Stress Concentration in Tension and Torsion Test OBJECTIVES: To carry out an Explicit Dynamic Analysis of Tension and Torsion of the specimen for the given materials and determine the stress, deformation, and temperature. MATERIAL:             The Explicit Dynamic…

Stress Concentration on Worm Gear Simulation OBJECTIVES: To carry out a Transient Structural Analysis on Worm Gear Simulation for the given materials and determine the stress, deformation, and Plastic strain. GEOMETRY:             For this project, we have two parts…

Stress Concentration on Double Universal Joint OBJECTIVES: To carry out a Static Structural Analysis on Double Universal Joint for the given three cases with Different Materials respectively and determine the stress, deformation, and strain. CASE-1 Structural Steel:            …

Stress Concentration on Long Piston and Cam OBJECTIVES: To carry out a Static Structural Analysis on the Long Piston and Cam for the given three cases with Frictionless and Frictional contact respectively and determine the stress, deformation, and strain. CASE-1 Frictionless Contact:            …

Stress Concentration on Sphere Pressing on a Plate OBJECTIVES: To carry out a Static Structural Analysis of Sphere pressing on a plate for the given materials for the Plate and Sphere and determine the stress, deformation, and Plastic strain. MATERIAL:            …

Stress Concentration on Wire Bending OBJECTIVES: To carry out a Static Structural Analysis on wire for the given three cases which uses different materials for the wire and determine the stress, deformation, and strain. CASE-1:             For Case-1, Static Structural…

Stress Concentration on Rolling Operation OBJECTIVES: To carry out a Static Structural Analysis on a rolling of sheet for the given materials for the workpiece and determine the stress, deformation, and Plastic strain. MATERIAL:             Static Structural Analysis…

Stress Concentration on Welded Joints OBJECTIVES: To carry out a Static Structural Analysis on the given model for three cases which uses different material for the plates, ribs, and weldments and determine the stress, deformation and strain. CASE-1:             For…

Stress Concentration on a Sheet Metal Sending OBJECTIVES: To carry out a Static Structural Analysis on Sheet Metal Bending for the given three cases which use different materials and mesh sizing and determine the Equivalent stress, deformation, and Equivalent Elastic strain. CASE-1:            …

Stress Concentration on a Bevel Gear I. GRID DEPENDENCY TEST:             Grid dependency test is to investigate how the solution depends on the grid size by simulating with a refined mesh that is finer, and higher in the accuracy of the result but with additional cost on computation time and computational power. Since…

Stress Concentration on a Railwheel and Track OBJECTIVES: To carry out a Static Structural Analysis on Railwheel and Track for the given two cases which use different Bearing Loads and determine the Equivalent stress, deformation, Life Cycle, and Equivalent Elastic strain. CASE-1 – 5E+5N:             For Case-1, Static…

Stress Concentration on a Spur Gear OBJECTIVES: To carry out a Static Structural Analysis on Spur Gear for the given three cases which uses different material for the spur gear and determine the stress, deformation and location of possible failure. CASE-1:             For Case-1, Static Structural Analysis was carried…

Stress Concentration on a Plate with hole OBJECTIVES: To design a plate with a hole with the specified given parameters and to determine the deformation and stress for the applied load for both cases. CASE-1:             For Case-1, Static Structural Analysis was carried…

2D Meshing – Rear Wheel Holder AIM:             To generate a 2D mesh for the given Rear Wheel Holder model by taking Mid Surface for the component present in the model after clearing the geometrical errors present in the model followed by meshing with the given Quality Criteria. PROCEDURE: Geometry Import: First, the…

2D Meshing – Rear Wheel Holder AIM:             To generate a 2D mesh for the given Rear Wheel Holder model by taking Mid Surface for the component present in the model after clearing the geometrical errors present in the model followed by meshing with the given…

2D Meshing – Side Door Inner Plastic Panel AIM:             To generate a 2D mesh for the given Side Door Plastic Panel model by taking Mid Surface for each component present in the model after clearing the geometrical errors present in the model followed by meshing with the given Quality Criteria. PROCEDURE: Geometry…

2D Meshing of Frame and 1D Connector AIM:             To generate a 2D mesh for the given model after clearing the geometrical errors present in the model followed by meshing with the given Quality Criteria and finally providing specified connections. PROCEDURE: Geometry…

3D Meshing MODEL-1 REPORT: AIM:             To generate a 2D surface mesh for the given Housing model after clearing the geometrical errors present in the model followed by converting 2D to 3D mesh with the given Quality Criteria. PROCEDURE: Geometry Import: First, the Housing model has been imported to the Hypermesh software…

2D Meshing – Hood AIM:             To generate a 2D mesh for the given Hood model by taking Mid Surface for each component present in the model after clearing the geometrical errors present in the model followed by meshing with the given Quality Criteria. PROCEDURE: Geometry Import: First, the Hood model has been imported…

  1D Element Creation Challenge Report   Aim:             To create mesh on the given model by taking the mid surface and creating 1D elements on the following components with the given cross-section and DOF. Procedure: Mid Surface Extraction:             For mid-surface extraction, the given model was imported into Hypermesh…

Project-2  Meshing and connection of Wheel and Suspension Assembly   AIM:             To generate a 2D mesh for the given Wheel and Suspension Assembly model by taking Mid Surface for Uniform Thickness component and Volume mesh for Tyre, Rim, and other Non-Uniform thickness components present in the model after clearing…

Project-1 2D Meshing of Instrumental Panel Console   AIM:             To generate a 2D mesh for the given Instrumental Panel Console model by taking Mid Surface for each component present in the model after clearing the geometrical errors present in the model followed by meshing with the given Quality Criteria.   PROCEDURE:…

Morphing the given Models   AIM:             To do morphing on the given two models and change the height of the Dog houses and Ribs in the second model. Finally comparing the given and morphed model for geometry change visualization.   MORPHING:             Morphing is nothing but the changes done to the geometry of the…

Creating Connections – Rear Side Door   AIM:             To create connections for the given rear side door model.   PROCEDURE:             The following diagram provides the flow chart of the work…

Time Taken: 4.5 hours

3D Meshing for Plastic Component – Rear View Mirror   AIM:             To generate a 2D mesh for the given Rear View Mirror model by taking Mid Surface for each component present in the model after clearing the geometrical errors present in the model followed by meshing with the given Quality Criteria.   PROCEDURE:            …

Time Taken for Each Model: 1. Switch Panel - 9 Hours 2. Component - 4.5 Hours

2D Meshing for Plastic Component – Bottle Cap   AIM:             To generate a 2D mesh for the given Bottle Cap model by taking Mid Surface for each component present in the model after clearing the geometrical errors present in the model followed by meshing with the given Quality Criteria.   PROCEDURE:             The…

  2D Meshing for Sheet Metal Component – Hood   AIM:             To generate a 2D mesh for the given Hood model by taking Mid Surface for each component present in the model after clearing the geometrical errors present in the model followed by meshing with the given Quality Criteria.   PROCEDURE:             The following…