Week 3.2 - 2R Robotic Arm Challenge

Designing Wiring Harness Route on Backdoor in CATIA V5 AIM: To design a route for the wiring harness on the given backdoor and prepare a flattened view drawing in CATIA V5. Objective: Analysis of Electrical Connections: Identify the electrical connection components required. Determine the number of connectors and mounting…

The challenge report are uploaded below please go trough it

Aim: - To solve a Rankine cycle simulator using MATLAB. Objective:- To calculate the state point of the rankine cycle based on user input. Plotting the corresponding T-s and h-s plot for the given set of input. Theory:- The Rankine cycle or Rankine Vapour Cycle is the process widely used by power plants such as coal-fired…

FILE PARSING OF NASA THERMODYNAMIC DATA OBJECTIVE: To parse data of NASA's thermodynamic data file and to calculate the thermodynamic properties of various gas species. NASA THERMODYANAMIC DATA: NASA  came up with polynomials that can be used to evaluate thermodynamic properties such as Cp, H and S. They have also…

Aim: To solve a second-order difference equation.   Objective: To write a program that solves the following ODE. This ODE represents the equation of motion of a simple pendulum with damping.  Theory: Ordinary Differential Equations (ODEs) - The term ordinary is used in contrast with the term partial differential…

Aim The project's primary goal is to meticulously route the wiring harness on a specified V16 engine, adhering to all packaging rules and industry standards. The process will culminate in the creation of a flattened view drawing using the CATIA V5 tool. Introduction Wiring Harness Design and Routing Wire harnesses are…

Objective: Derive the transfer function for a system comprising a mass-spring-damper setup and incorporate it into the model. Integrate a PID controller into the system to dynamically regulate the force acting on the mass, ensuring its position accurately tracks a given reference signal. Consider the parameters: mass (m)…

Aim: To simulate forward kinematic of a 2R-Robotic Arm using MATLAB. Objective: To create a MATLAB program for the movement of 2R-Robotic arm having an end manipulator.  Animating and creating a movie from the obtained program in MATLAB. Theory: A robotic arm is type of mechanical arm, usually programmable,…

WIRING HARNESS FLATTENING Objective This project aims to flatten the input file of the wiring harness geometrical bundle set, adhering to design guidelines, and integrate the flattened view into a drawing sheet with distinct dress-up features for bundles and protective coverings. Overview Flattening of Wiring Harness The…

WIRING ASSEMBLY ROUTING Objective The project aims to explore and comprehend the given harness layout. By adhering to layout and design guidelines, two distinct wiring harness routing sets are to be developed and subsequently interconnected. The integration will be accomplished by incorporating them into a new product…

WIRING HARNESS ROUTING Aim The aim of the project is to study and understand the design procedures for wiring harness routing and apply them to the given input data by following the available input layout and guidelines for wiring harness routing in the CATIA V5 tool. Introduction Wiring harness design and Routing Wire…

WIRING HARNESS ROUTING AND PACKAGING RULES (Clips, Backshells & Corrugated tubes) Objective The project aims to comprehensively examine and understand various models of clips, backshells, and corrugated tubes. The primary objective is to convert the CAD data file of the P clamp into an electrical support and transform…

WIRING HARNESS DESIGN   Objective   The objective of this project is to explore various connector and connector clip models and transform them into electrical components using the CATIA V5 tool. This involves defining essential properties and comprehending the wiring harness design process by creating necessary…

Aim:- The objective is to design the car door's inner panel based on the provided Class-A surface reference and incorporate the master section. Additionally, the task involves adding attachment features and conducting a draft analysis to ensure the manufacturability of the CATIA V5 part. Objective: Generating a product…

Objective: The aim of this endeavor is to forge a closed body via the utilization of Class A surface and a master section, encompassing the full spectrum of design parameters. Subsequently, a meticulous draft analysis using tooling axis is to be conducted. Goals: Undertake an in-depth draft analysis of the Class A surface,…

  Aim:- Creating heat stakes and 4-way locator on a given geometry. Draft angle:- A draft angle is an overrated concept, often mistakenly applied to every side of injection molded parts. This unnecessary slant, forced into the mold's design, supposedly aids in releasing the part from the mold. In reality, it often leads…

completed design in various orientations:-   Surface A Draft analysis:- Final component draft analysis:- Tree structure:-    

Aim: The aim is to design the rib for the Drill Handle, ensuring compliance with the relevant design rules. DOOR HANDLE Tooling Axis creation: The tooling axis is a crucial aspect of the design process as it determines the direction in which the mold/core and cavity will open. The selection of the tooling axis is based…

                                                                                           …

tOOLING AXIS The tooling axis is established through the implementation of the bisection method. By intersecting in the y-direction, two lines are formed within the inclined area of the part. Subsequently, by bisecting those two lines, the tooling clearance in the y-direction is generated. Moving on, an intersection is…

BASE BRACKET MODEL   tOOLING AXIS:-   CLASS A SURFACE:-   CLASS B SURFACE:-   CLASS C SURFACE:-   DRAFT ANALYSIS:-     CLOSE SURFACE:-   TREE STRUCTURE:-       FRONT VIEW:- SIDE VIEW:l- TOP VIEW:- ISOMETRIC VIEW:-  

PROCESS OF CV JOINT & qUICK RETURN MECHANISM Process:- 1. first we study the given sketches then start to create one by one all part 2. after creating a particular part we go for creating drafting 3. after completing the creation of part and drafting then we go for assembly. 4 in assembly first we add all components…

Aim: To design a Backdoor of the car on sheet metal using the appropriate design and provided skin data by considering design rules. INTRODUCTION: The backdoor, also known as the "tailgate" or "back entrance," is located at the rear of a vehicle. It can be opened in various directions, including upwards, downwards,…

                                                                           ROOF DESIGN   The roof of a car or any other vehicle…

                                                                                        FENDER DESIGN…

AIM: To Calculate the Wheel Arch gap at required points and check whether the car passes the European standard. .EUROPEAN REGULATIONS: The clearance value "L" should be measured at the sections SA-SA, SB-SB, SC-SC, SD-SD and SE-SE and to create a  clearance check chart table to validate. At all the…

Section modulus Section modulus is a crucial geometric property utilized in the design of beams or flexural members. It plays a vital role in determining the strength and resistance of an object against external forces that tend to cause flexure or bending. The moment-carrying capacity of the object directly relies on…

Design Hood Outer Panel, Inner Panel and the necessary reinforcements by following the Master Section which is provided. Introduction:- The project report focuses on the process and methodology employed in the construction of the HOOD Assembly for a car utilizing UG NX. By utilizing the styling surface and master…

A car’s underbody is exposed to the most wear and tear caused by muddy water, potholed roads, stones and other obstacles on the road. Because it’s not in plain sight, we often do not see the damage. Underseal (often called undercoating in the U.S.) is a thick resilient coating applied to the underbody or chassis…

BENCHMARKING 1 benchmarking is nothing but a technical word used in the place of the word comparison . benchmarking is basically a comparison of what is present in the market in the same segment or in the same range, so that we can implement the plus points of the competitors . example if we are making a car ,first we…

Aim:- To Perform Geometry clean-up, Surface Meshing, and Volumetric mesh of Ford Car For external Aerodynamics. Procedure:- Procedure for the geometry clean-up of the Ford car model is as follows. 1. open the car model geometry in ANSA software. Then first check units and resolution. 2. then orient the geometry as…

https://drive.google.com/file/d/16elN0Tv4cAbQv2OR64_chBypsOhe74Cv/view?usp=share_li Aim:- performing geometry cleanup, meshing operation and volumetric meshing operation on turbocharge. Procedure:- procedure for geometry cleanup are as follow. 1. first open the model of turbocharge in ansa software. 2. after…

 Q1) Ans:- Major elements in the above diagram are as follow.          1) battery           2) starter          3) ignition switch          4) fuel indicator          5) light switch  …

Aim:- performing meshing of a valve. Procedure:- the procedure of the meshing valve is as follows.                   1. Open valve model in ansa software.                   2. the first step is to remove all geometric errors. and…