Challenge

Week 2 Challenge : Surface meshing on a Pressure valve

Aim : To perfrom topology cleanup along with geometric errors by setting up three different target lengths for three different cases.

Prerequisite: Target lengths are 1mm,3mm,5mm

Element type is Tria

Workflow:

  • Fix the geometric errors by patching the surfaces
  • Close all the holes and openings
  • Clean up geometry by cleaning topology cons and errors
  • Assign PID to inlet,outlet ,casing of the model and other parts
  • Move to mesh module and apply length parameters for three different lengths
  • finish the meshing process after setting up mesh parameters

Geometry:

The geometry provided:

Fix the errors by patching the surfaces:

Patch the surfaces

Check for errors:

Clean the geometry after patching:

The surface after patch has perimeter lines so its necessary for clean up.

Assign PID's to the model:

  • inlet
  • Outlet
  • spring
  • casing
  • column
  • head

Length parameters:

In mesh section

Apply length to the model

Target Length are 1mm ,3mm and 5mm

Mesh parameters for Target length 1mm ,3mm,5mm:

The parametrs are set to tria elment

1st order scheme

Results for three different Target Lengths after spot mesh

for 1mm

for 3mm

For 5mm:

Results:

Trias for 1mm: 189676

Trias for 3mm: 23914

Trias for 5mm: 8822

Comparision of Results:

  • It is evident that 1mm mesh size gives the best results
  • 3 mm mesh size is good but the spring dint mesh properly due to the size provides.
  • The spring size is small and the length parameter with 3mm and 5mm will give bad mesh and the quality falls.
  • The tower head and casing also has deformities with 3mm and 5mm mesh.
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