Challenge

Week 2 Challenge : Surface meshing on a Pressure valve

Aim- Elminating geometrical errors from model and and perform topology cleanup. Perform surface mesh for various target lengths.

Objectives -

  • Perform model cleanup.
  • perform surfac mesh for various length such that 5mm, 3mm and 1mm.

Procedure

  • Open Ansa software and load given model

  • Check errors

  • Executing to check errors

  • From model we see there are lot of opening and surface errors

Errors may contain a single cons, some extra or unnecessary hot points, openings, some overlapping surface etc.

Eliminating those errors using different options like planner, fitted, cons, fill holes,and new cut etc.

After eliminating errors our model look like this

  • Creating properties to model

After all properties and corrections we can move for meshing

Apply length and macros

Target Length 1mm

  • Apply mesh

We get our mesh (1mm target length)

  • Target Length 3mm

Target Length is 5mm

Learning Outcomes-

  • Maximum Number of elements gives more accuracy
  • Low number of nodes means low number of elements and less accuracy
  • Use of join tool to perform geometry cleanup.

Results

1. Target length 1mm

 2. Target Length 3mm

3. Target length 5mm

 Conclusion

  • Triple cons are not error
  • Selection of length and macros is vey necessary specially when there is low curves or some complex geometry
  • higher elements gives more accuracy but needs more time for mesh generation
  • Higher elements gives smoother results
  • low number of elements gives low accuracy. But fast in operation

Google Drive links

Target Length 1 https://drive.google.com/file/d/1xRzxLSiVjGXen2wh_AfqlxkdEhH8BxYB/view?usp=sharing

Target Length 3 https://drive.google.com/file/d/16lHIhvwVAdscgi39T_jijZEkFC4S-p7R/view?usp=sharing

Target Length 5 https://drive.google.com/file/d/1SkVvMC4Wuj8CRhPs9HipPS0MXhwF5tu8/view?usp=sharing

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Ship work like this
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