Week -2

Advanced Sheet Metal Design Using NX Cad Challenge 1 Casing DesignTitle of the Project: Advanced Sheet Metal Design Using NX Cad Challenge 1 Casing DesignObjective: To design a Casing with the help of NX advance sheet metal.Introduction:NX Sheet Metal provides a set of tools within the NX design environment that…

Title of the Project : Advanced Sheet Metal Design Using NX Cad Challenge_5_Odd Shaped EnclosureObjective : To design a Sheet Metal Design Using NX Cad sheet metal application.Introduction : Unigraphics NX (also known as Siemens NX) is an advanced High-end CAD/CAM/CAE software package…

DESIGN OF SHEET METAL BOX ASSEMBLYOBJECTIVE: The main purpose of this project is to create sheet metal Box Assembly with some appearances by using the sheet metal features in NX-12.INTRODUCTION: We have Design Box Assembly using various key features of NX sheet metal as below.TabsFlangesCutoutsCornersMirrorHemmingUniteBreak…

OBJECTIVESDefine the connectors ,clips and clamps electrically for the harness bundle routing for car backdoor.Develop a Bundle Routing in Car backdoor.Develop flattening model for created bundle assemblyCreate a drawing for Routed engine assembly.THEORYA wiring harness is a logical arrangement of wires, terminals, and…

WIRING HARNESS DESIGN PROJECT 1OBJECTIVEDesign and develop the Wiring harness on Given V6 Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. INTRODUCTIONA wire harness, also commonly referred to as…

WIRINING HARNESS FLATTENING:First Step create New Product FileOpen catia V5 and opened a new product file and already created wiring harness assembly routing.Rename the product file into a 'Flattening Product file'.Setting the flattening parameters:Switch to the Electrical Harness Flattening.Select the command called Harness…

Wiring harness design and RoutingWire harnesses are a mixture of wires that are bundled together to form a wire harness. Wire harnesses range in complexity from a few individual wires going point to point to hundreds of individual wires, multi conductor cables and welded wires all forming a complex wire harness used to…

Harness Connector Routing as per requirement with Protection cover

Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties.   Q2.Download following Back shell cad data & define it as Electrical back shell using Electrical Part design Workbench. Define all the necessary properties.  …

Connector :- First of all define this part as 3 pole connector.   Defining Bundle, Cavity and Connector Connection Point and Axis System   Mounting Clip :- Define this part as mounting compoment. Then define connection point and Axis.   Female Connector :- Define this part as Connector Part. Then defined…

Part View :- Drawing View :-

Aim :- Development of a Door Trim panel   Objective :- First of all, repair faulty A class surface if any. Create tooling axis. They create Class B and Class C surface. Joint these surfaces and create close body. Create flanges for locators and heat stakes on every part according to assembly part requirement. Create…

Sketches with Sketch solving status’s geometry tab :-         Detailed tree structure :-                  3D CAD :-         Draft Analysis of A Surface :-   Draft Analysis of Final Part :-

Part Views :-   Isometric View Front View :- Side View :- Top View :-       Draft Analysis For draft analysis first creates tooling axis which is parallel most appropriate surfaces. In draft analysis draft angle is considered 2.9 Degree for suitable result.   Surface A Analysis Isometric View Front View Side View Top View…

Different View of Final Part :-   Isometric View Front view Top View Side View       Final part Draft Analysis  

Final Component View :-  Isometric View Front View Side View Top View       Rib Thickness Analysis :-       Final Component Draft Analysis :-  

Surface A :- Surface B :- Surface C  With Draft Angle Color Coading :- - Surface having Pink color have 3 degree draft angle. - Surface having Green color have 90 degree draft angle.         Final Part With Draft Angle Color Coading :- Front View Side View Top View Isometric View  …

Tooling Axis Definition :- Here, there are three faces which has to take for Tooling axis reference. First of all take two side walls and extract its planner direction. Then take out bisecting axis from middle axis for those two surfaces. Now take third surface and consider drafting angle and draw center reference line…

Tooling Axis :- In Molding, machine arrangement is given to open the mould along a direction which is known as Tooling Direction. For that we have to find center point of part from where part drawing is identicle. So create plane and generate intersection curve with Class A surface. Then take two line and create bisecting…

All Drawing Files, Part Files and Assembly Files are attached below.

CAR BACK DOOR DESIGN   Back Door Introduction: - A passenger car is a wheeled motor vehicle used for transporting passengers, which also carries its own engine or motor. Tailgate is the closing door of the luggage compartment. It provides the aesthetic outer appearance to the vehicle as well as wind flow aerodynamic…

Automobile roof An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements. Because the earliest automobiles were designed in an era of horse drawn carriages, early automobile roofs used similar…

What are Fenders? Fenders are the curved strut which sits over the wheel well on a car and helps cover the top of the wheel. Most cars have fenders of one type or another to help cover their wheel wells, and these fenders are generally made of the same plastic, metal, or fiberglass material as the rest of the vehicle.…

What Is a Fender on a Car? A fender is the part of a car, truck, motorcycle, or other vehicles that frames or covers a wheel well. Its main purpose is to prevent debris, rocks, mud, liquids, sand, and other road debris from getting thrown in the air while the tires rotate. The “fender” typically…

Section modulus Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members. Other geometric properties used in design include area for tension and shear, radius of gyration for compression, and second moment of area and polar second moment…

Introduction A car hood is the removable front part of a car that covers and protects the engine. In most cars, the hood is hinged at the front end, so it can be lifted up to provide access to the engine compartment. Car hoods come in a variety of designs, depending on the make and model of the car. There are three main…

What Is Vehicle Undercoating? In short, vehicle undercoating simply refers to a defensive layer of specific materials that is applied to the underpart of vehicles for protection from mold, moisture, dust, rot, and all the other road scraps. To offer you a safe driving experience, all the running parts underneath your vehicle…

BENCHMARKING What Is Benchmarking? Benchmarking is a process where you measure your company’s success against other similar companies to discover if there is a gap in performance that can be closed by improving your performance. Studying other companies can highlight what it takes to enhance your company’s…

Blocks added to convert Conventional Drive Cycle model to Hybrid Cycle Simulink Model :-   Model :- All blocks are same for driver block.   Controller Block :- In controller there is script block added to change drive mode according to requirement. Also electric motor block added to evaluate EM torque. Connected…

The engine and vehicle dynamics block :-   Engine Block :-   Vehicle Dynamics :- These above two blocks added in Simulink model.   Program of Plots for UDDS Cycle:- %% Vehicle Parameters M = 1500; % Vehicle weight [kg] Cr = 0.015; % Rolling resistance coefficient Rw = 0.35; % Rolling radius [m] Cd = 0.33;…

Aim :- Carry out a system-level simulation of an all-terrain vehicle.  ATV Basic Information :-  An all-terrain vehicle (ATV) is defined as a motorized off-highway vehicle designed to travel on four low-pressure or non-pneumatic tires, having a seat designed to be straddled by the operator and handlebars…

1. Implement control logic of a “washing machine” using Stateflow as per given sequence:  If the power supply is available, the system gets activated  If the Water supply is not available, stop the process & indicate through LED Soaking time should be 200s followed by Washing time of 100s. Then rinsing happens for next…

Question :- For a 10 cell series lithium ion battery model, simulate the thermal effects and compare life cycle performance at various temperatures, charge & discharge rates using MATLAB.   Program Blocks :-   Battery Table Based:- This is battery table based block with instrumented and thermal port…

1. Make a Simulink model of Doorbell using solenoid block with the following details: Program :-   Output :- In graph there is three plot. First of ON-OFF pulse signal as 1 means ON and 0 means OFF battery. Second is plunger velocity. And thisrd is plunger displacement. As per requirement battery is connected…

Battery pack capacity: 18 kWh Cell: ANR26650M1-B  Prepare a detailed battery pack drawing along with its enclosure. State your assumptions.   According to requirement of battery pack capacity with existing given cell we need to first calculate how many cells we require and how to connect them to get desire output.…

1.Simulate the 3 test cases from harness dashboard and write a detailed report on the results   1) Evaluation for Balancing mode of BMS :-     For 3000 second BMS is run on driving mode. Due to that volage is fluctuating between 3.1V to 3.9V with high frequency. As voltage is drop current is also fluctuationg. And system…

Li-ion Battery   Lithium ions cathode materials:- Main three types by their chemistry, Transition metal Oxides :- Highest power capacity but cost is high and safety is less Spinel :- High power density but poor electric conductivity and structural stability Oivine :- Batter safety and long life but low capacity and…

Project Title :- Cricket Ball Trajectory Mapping Objective :- A trajectory is a path taken up by a moving object that is following through space as a function of time. Mathematically, a trajectory is described as a position of an object over a particular time. From data inputed by user, it counts Ball trajectory of cricket…

First of all close all graph and clear all workspace memory. close all clear all clc​ Now need to take input from user to calculate data. input :- This function is used to get input from user and store in variable. So, here we get three input from uer like Turbine Inlet pressure and Temprature and Turbine Outlet pressure.…

First of all clear all memory and close all plots and vanish workspace. And start timer to count total programm evaluation time. close all clear all clc tic;​ Load data file from which we have to extract data using fopen command. Also open file in read mode and save it in a variable. % Open Data file in read mode TF =…

First of all defining Stalagmite function. Save function with same name then create function. function [f] = stalagmite(input_variable) a = input_variable(1); b = input_variable(2); c = 5.1*pi*a; d = 5.1*pi*b; e = -4*log(2); f = (a-0.0667)^2/0.64; g = (b-0.0667)^2/0.64; f1x = (sin(c+0.5))^6; f2x = exp(e*f); f1y = (sin(d+0.5))^6;…

First define funcion of vetiable of angle and velocity. function dadt = damp_sys (t,theta,b,m,g,l) dadt = [theta(2);-(b/m)*theta(2)-(g/l)*sin(theta(1))] end​ After define and saving function create new file to evaluate our output. Firt clear all and define variables. clear all close all clc b = 0.05 m = 0.1 g = 9.8 l =…

First clear memory clear all close all clc Define variables :- In that linspace can make matrix and store value from 0 to 90 by 4 equal values. theta1 = linspace(0,90,20) theta2 = linspace(0,90,20) l1 = 1.0 l2 = 0.5 x0 = 0 y0 = 0 ct = 1 Starting for loop to get value of theta1 from 0 to 90 one by one. So we can get different…