Challenge

Week 12:Project-1-Meshing of Door Inner Panel Challenge

QUESTION:

Target Element Length = 4 Units

S.N Quality Criteria Value
1 Aspect Ratio 5
2 Skewness 45
3 Warping 15
4 Taper 0.5
5 Min. Length 2 Units
6 Max. Length 6 Units
7 Min angle Quad 45
8 Max angle Quad 135
9 Min angle Tria 20
10 Max angle Tria 120
10 Tria % 10

AIM:

To Create a mesh for door inner panel and assign thickness to the mesh .

SOFTWARE USED :

Hypermesh studend version .

PROCEDURE:

  • Import the geomtry to the hyper mesh and do manual mid surfacing .
  • Before doing the manual midsurfacing seprate the model into four parts .
  • If possible on some areas we can preform auto mid surfcaing are we can go with mannual mid surfacing .
  • After doing the mannual mid surfacing assign thickness to the collector and spilt all four in dofferent collectors
  • Mesh the spilt part one by one as per QC given .
  • As we are meshing a plastic component we will have more uneven surfaces so meshing will be little hard spitting it well as per the geometry can improve the mesh and quality .
  • Check the current part and mesh so we dont make any mistakes meshing the worng component in the current part .
  • Joint the oppsite trias on the mesh to aviod and reduce trias in the mesh , drag the trias on the edge of the mesh and remove them .
  • Use combine tria elements to combine trias .
  • Name the collectors with thickness so we can easly idenfity them .
  • Smooth the mesh after using quality index tools as the mesh will not have a good flow in them by using smooth and project we can maintain the flow .
  • Change the mesh view from 2D tradional view to 2D detailed repersentation view so we can see the thickness in the model as a 3D model .

Pictures are added for detailed explation of the process .

RESULT :

As per the given model meshing and assiging thickness is done on hypermesh software .

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