Week 12- Final project

DEVELOPMENT OF DOOR TRIM PANEL :-

Automotive Plastic Trim:

The design of Automotive Interior and Exterior plastic components is called Trims. The plastic components that you see inside the car are Interior. Ex: Dashboard, Instrument Panel, Doors, seating, and pillars. Plastic components that you see outside of a car are Exterior. ex: bumper, light assembly, hoods.

Door Trim :

Door panels serve as an interface between the interior of the car and the inner workings of the door, and between vehicle occupants and the door. They are expected to meet a variety of design specifications regarding safety, aesthetics, and functionality. In addition, they are expected to continue the material theme of the dashboard and pillars while concealing intricate electrical and mechanical components for operating locks, windows, and other features. The door panel has evolved from a simple two-part system of latch and simple winding mechanism to a more sophisticated enclosure. Doors currently have an inner full-width panel consisting of electronic windows, central locking system, and speakers. These panels typically consist of a foamed core covered with either textiles or plastics.

Given inputs:-

Class A surface os all parts and master sections -

DOOR TRIM PANEL CONSISTS OF FOLLOWING COMPONENTS:

1.DOOR ARM REST

2.UPPER MAP POCKET

3.LOWER MAP POCKET

4.LOWER SUBSTRATE

5.UPPER SUBSTRATE

6.FLANGES

8.HEAT STAKES AND DOG HOUSE

Procedure for CLass A to Thicken Part body Creation :-

• Draft Analysis of given class A surface.
• Tooling Axis Creation.
• CLass B surface creation. (Use master section for MeasuringThickness of part)
• Class C surface creation.
• Trim all A,B and C surface and create close surface.
• Use close surface command to create thicken part.
• Create Mechanical attachment fetures like, Dog house, Screw boss, Flange on B side surface As per Master section.

1.DOOR ARM REST -

Draft analysis of class a surface of Door arm rest :-

Draft analysis of Door arm rest thicken body :-

Final body of Door Arm rest with attachment feature :-

2. MAP POCKET -

Draft analysis of class a surface of map pocket :-

Draft analysis of Map pocket body :-

Final body of Map pocket with attachment feature :-

4.LOWER SUBSTRATE -

Draft analysis of class a surface of Lower substrate :-

Draft analysis of lower substrate thicken body :-

Final body of lower substrate with attachment feature :-

4.BOTTLE HOLDER -

Draft analysis of class a surface of Bottle holder :-

Draft analysis of Bottle holder thicken body :-

Final body of Bottle holder with attachment feature :-

All Part final output :-

ALL PART AND PRODUCT FILE ZIP FOLDER IS ATTACHED.