Week 11 - Project - A pillar Design with Master Section

Wiring Harness Design Project Aim Design and develop the Wiring Harness On Given V6 Engine and Prepare Flatten View drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design.Route the Wiring harness on Given Engine and Prepare flatten view drawing…

WIRING HARNESS ROUTING OF BACKDOOR USING CATIA V5 OBJECTIVE:  The objectives of this challenge are as given below, To Define the mechanical components electrically and prepare a catalogue for the same. To Provide proper routing of bundle without any interference and also provide support parts like clips and clamps.…

AIM          To Flatten the harness assembly completed in “week 4 challenge” then place it in the Flattened view on drawing sheet and also Ensure bundles with protective coverings has Different Visuals on drawing view.   INTRODUCTION…

Let, we have provided the harness layout as below and accordingly we have to route it. For that we have to make assumption for harness bundle diameters and use DT connectors. Step 1: We have to first define all the connectors geometrically and electrically as shown in below images. Step 2: Now, we have to create Harness…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download connector 3D data…

AIM:   To solve the above assignment questions and define the necessary electrical properties in the respective workbench.   OBJECTIVE:   To download the P-Clamp CAD data and define it as Electrical Support in the Electrical Part design workbench and also define the necessary electrical properties. To download…

AIM:   To define Electrical properties of the given components.   OBJECTIVE:   To download the above CAD data of the parts from the given source. To define the Electrical properties correctly. To create catalogues of the components so that it can be used later.   SOLUTION METHODOLGY:   CATALOGUE DOCUMENT:   First a new…

 Development of a Door Trim panel Aim: To Creation of CAD model considering Class A surface, Nominal thickness and Attachment strategy. Objective:  To Creation of CAD model considering Class A surface, Nominal thickness and Attachment strategy. Create thickened part using master…

Aim :        To create the A Pillar Design with the master section given as the intersection sketch with the Class A surface and create the tooling axis and perform the Draft analysis for the final solid part. Objective : Create the required Tooling axis by using master section and bisecting methode.…

DOOR TRIM LOWER Aim: To Create the Door trim lower component through the given Class-A surface. Objectives: • Creation of Tooling axis with appropriate draft angle. • Creation of other surfaces (eg, B and C surfaces) for creating a solid component. • Perform Draft analysis on Class A surface and Solid model…

Creation (Dog House) AIM  To Create the Dog House for the Door Trim considering the design rules through the given Class-A surface. THEORY Tooling Axis Tooling Axis is the direction in which the mold or core and cavity opens and closes. While designing a component first thing is to define the tooling axis. …

Objective: The main objective of this challenge is to create the B-side features RIBs and Screw Bosses for a given drill handle. Overview: Creating the class B and class C surfaces to the door handle, and creating the B side features (RIBs and Screw Bosses) by considering all the design parameters.Design parameters…

BUMPER DESIGN AIM: to make a model from the provided class-A surface.INTRODUCTION:CLASS-A SURFACE: a surface made by the designer which is given as an input to the plastic modeler to work on. It is aesthetic surfaceand the outer most surface.CLASS-B SURFACE: a surface below a certain thickness from the class-A…

  Switch Bezel Design        Aim       Create the Switch Bezel Plastic component through the given Class - A surface    Objective               The objective of the project is to design the switch bezel and to do a draft analysis for it by creating the required tooling direction with the help of Bisecting method      Introduction…

Base Bracket Design AIM :  To create the Base Bracket Plastic component through the given Class-A surface.   OBJECTIVE : To make sure that the model meets the requirements of the draft angle. To create the Tooling axis using bisecting method. To perform Draft analysis on the given Class A Surface. To create…

Assembly Workbench     1. QUICK RETURN MECHANISM A quick return mechanism is an apparatus to produce a reciprocating motion in which the time taken for travel in return stroke is lessthan in the forward stroke. It is driven by a circular motion source (typically a motor of some sort) and uses a system of links…

AUTOMOTIVE DESIGN OF CAR BACK DOOR USING NX CAD OBJECTIVE:           i) From the given styling surface, develop a back door using appropriate design methodologies.          ii) The objective of this project is to design a BIW Back Door of a car with an Inner Panel, Outer…

OBJECTIVE : Finding moment of inertia and  section modulus for Bow roofs , central roof rail . front roof rail and rear roof rail . Perform the draft analysis for each reinforcements. The objective of this project is to design car roof with  essential flanges and reinforcements  like ditch area , front roof…

FENDER DESIGN   Objective: Design of front fender and the main design requirements for Drip, Bumper, A pillar and Sill mounting areas. This is the aim of these project.   Fender Fender is a closure component, closing the engine compartment and other compartments. Fender is a front outer side member of a…

                                                           Calculations of Wheel Arch gap                        …

Aim: To find the section modulus of the hood and optimization to improve the overall section modulus.   Objective: Use the section from your Hood design and calculate the section modulus using the formula S= I/y. Come up with a new section that has improved the section modulus of the previous section and mention what…

Hood Design in UG NX   Objective Design hood outer panel, inner panel and reinforcements with the given outer panel, master section and design parameters.   Introduction The hood or bonnet is the hinged cover over the engine of motor vehicles. Hoods can open to allow access to the engine compartment (or trunk…

Underbody Coating   Car’s underbody is damaged because of muddy water, potholed roads, stones and other obstacles on the road. But we do not see the damage. Underbody coating provides long term protection from corrosion to car's underbody. It also protects parts like internal body panels, frame rails and…

BENCHMARKING IN AUTOMOTIVE INDUSTRIES Benchmarking is a process where you measure your company’s products, services & success against other competitor to discover how to improve your performance. In Automotive benchmarking we analysis the similar products and go to the final conclusion.     CASE Mr.…