Challenge

Week 11 - Final project

FINAL PROJECT -DOOR TRIM PANEL

CLASS A SURFACE

It is the surface which is given to the plastic designer as input.it is the outer most and aesthetic surface.

CLASS B SURFACE

A surface that is at a distance of thickness from class A surface is class B surface.all engineering features are contained in B surface.

CLASS C SURFACE

A surface that joints class A and class B is called C surface.

DOOR ARM REST

TOOLING AXIS

The tooling direction is used to find the direction in which the part is ejected out of the mold.
First look at the part in all views and check which is the most appropriate direction for the tool axis.
For this part we can see that Z direction is clearing the part so we can choose tooling axis in the z direction.

DRAFT ANALYSIS

Draft analysis is done to check whether the part designed is manufacturable or not.
Minimum draft angle considered is 3*.
For analysis goto insert>analysis>feature draft analysis.
Then place the compass on the tooling axis and click on the part.

DRAFT ANALYSIS ON CLASS A

DRAFT ANALYSYS ON SOLID MODEL

LOWER SUBSTRATE

TOOLING AXIS

The tooling direction is used to find the direction in which the part is ejected out of the mold.
First look at the part in all views and check which is the most appropriate direction for the tool axis.
for this part we can see that in Y direction all the parts are clear so we can choose Y as tooling axis.

DRAFT ANALYSIS ON CLASS A

DRAFT ANALYSIS ON SOLID BODY

SIDE CORE TOOLING AXIS

Since lower trim contains dog house,we need additional side tooling axis for side core.

DRAFT ANALYSIS

DOG HOUSE AND HEAT STAKES IN LOWER TRIM

MAP POCKET

TOOLING AXIS

The tooling direction is used to find the direction in which the part is ejected out of the mold.
First look at the part in all views and check which is the most appropriate direction for the tool axis.
For this part we can see that in Y direction we all the surfaces of the part.so we can Y as tooling axis and perform draft analysys.

DRAFT ANALYSIS ON CLASS A

DRAFT ANALYSYS ON SOLID MODEL

BOTTLE HOLDER

TOOLING AXIS

The tooling direction is used to find the direction in which the part is ejected out of the mold.
First look at the part in all views and check which is the most appropriate direction for the tool axis.
First we make a line along Y direction because in y direction we can see all the part.
Then we make a intersection between YZ plane and surface to get the problem making surface.then we make a line that is more than 3 degree from the problem making surface by constraining it.

Then we take the next problem taking surface by intersecting XY plane and the surface.then we draw a line which is more than 3 degree from the problem making surface.

DRAFT ANALYSYS ON CLASS A

DRAFT ANALYSIS ON SOLID MODEL

VARIOUS VIEWS OF SOLID MODEL

Ship work like this
in your own course.