Challenge

Week 11 - Final project

PPandiyaselvan S6 Feb 2023

FEA

FINAL PROJECT (DOOR TRIM)

INPUTS:

CLASS A surfaces of the DOOR ARM REST, OUTER MAP POCKET, INNER MAP POCKET and LOWER SUBSTRATE.
Master section for the attachment features.
Push clips for the assembly.

OBJECTIVES:

Analysing the class A and performing necessary modification to obtain the modified class A.
Creating the tooling axis for all the components .
Performing draft analysis of class A surface.
Creating the class B surface with the help of surface workbench.
Creating the class C surface with necessary draft.
Trimmimg the CLASS A,B AND C Surface for obtaining the final trim for all the components.
Creating the closed body for all the components.
Creating the attachments on the LOWER SUBSTRATE for assembly like DOG HOUSE, HEAT STAKES, AND RIBS.
Creating the flanges on the other three components for the assembly purpose.
Creating the Side core tolling axis.
Performing the vigrous draft analysis and make sure all parts are clearing with positive and required draft.
Assembly of the push pins over the dog house in assembly workbench.
Final submission.

LOWER SUBSTRATE:

CLASS A SURFACE:

CLASS B SURFACE:

CLASS C SURFACE:

CLOSED SURFACE:

HEAT STAKES:

DOG HOUSE:

SOLID LOWER SUBSTRATE WITH ATTACHMENT FEATURE:

DRAFT ANALYSIS FOR LOWER SUBSTRATE(CLASS A):

DRAFT ANALYSIS OF HEAT STAKES :

DRAFT ANALYSIS OF DOG HOUSE:

DRAFT ANALYSIS OF DOG HOUSE ALONG WITH SIDE CORE AXIS:

DRAFT ANALYSIS OF SOLID LOWER SUBSTRATE WITH ATTACHMENT FEATURES:

OUTER MAP POCKET:

CLASS A SURFACE:

CLASS B SURFACE:

CLASS C SURFACE:

CLOSED SURFACE:

FLANGE:

SOLID OUTER MAP POCKET WITH FLANGES:

DRAFT ANALYSIS OF OUTER MAP POCKET(CLASS A ):

DRAFT ANALYSIS OF OUTER MAP POCKET(FINAL PART):

INNER MAP POCKET:

CLASS A SURFACE:

CLASS B SURFACE:

CLASS C SURFACE:

CLOSED SURFACE:

ARM REST:

In this arm rest of class A surface is not given in complete boundary. It need to trobleshoot the gap ofthe class A surface. so have to work on the class A. than after doing all the squential methods along with the developed surface. It is shown in below the image.