Week 11 - Final project

CAR_BACK_DOOR_WIRING_HARNESS_DESIGN- PROJECT 2 AIM To route the Wiring harness on given car body back door and prepare flatten view drawing in CATIA V5. INTRODUCTION A wire harness, also commonly referred to as a wiring harness, is an exterior sheath used to cover some types of electronic wires. Generally, wiring harnesses…

WIRING HARNESS PROJECT-1   Aim- To route the wiring harness on given Engine and flatten view drawing in CATIA V5.   Objective- The objective of the project is to route the wiring harness on given Engine and prepare flatten view drawing in CATIA V5. All types of packaging rules have to be considered while routing…

HARNESS FLATTENING: To flatten a harness assembly, first define the flattening parameters. Then, use the extract command to bring it into the flattening workbench. Choose a suitable plane and flatten the assembly. Finally, rotate the bundle segments at the required angles. After drafting the harness assembly, flattening…

The objective of this project is to first route the two Harness A and Harness B as per the given harness layout.   Step 1: We have to first define all the connectors geometrically and electrically as shown in below images. Step 2: Now, we have to create Harness A and Harness B by using electrical harness assembly as shown…

1) What is the process of project execution activity? Answer:   RFQ: Request for quotation In this where the customer gives the requirments in detail for the given projects in the form of data or documents. Also, the customer specifies its technical offer, commercial offer etc., how the project will be excecuted…

  1) What is BIW & define its parts? Answer-  BIW- Body in white, BIW is a stage in automobile industry where the car body gets joined together before painting, before motar fitting, before Trims attached. And this process done by Welding ( pot,MIG), etc.   BIW parts are divided as follows : Underbody…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download connector 3D data…

1. P_ClAMP :- For the Creation of P Clamp. Three parameter is needed to define the p clamp. i) Entry point & Plane ii) Base Plane  iii) exit Plane To define the p clamp as a electrical parameter. First i downloaded the parameter from the website. -Then 1st define the bundle entry point, Exit point in normal part design…

AIM:  Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html) Tyco 174357-2…

Different Views of Butterfly Valve Assembly--      

TAIL GATE:-   Aim: To Use the provided styling surface to come up with a back door design, use appropriate design methodologies, and provide the necessary reinforcements and embosses Introduction: The backdoor or tailgate is the rearmost part of the automobile which opens upwards, downwards, and sideways to give access…

Roof: An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements. Because the earliest automobiles were designed in an era of horse-Drawn carriages, early automobile roofs…

Aim: To design a front fender Objective: To design a Mountings for given fender skin part by using mastersection       FENDER:   Fender is the US English term for the part of an automobile that frames a wheel well. Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray…

Fender Wheel Arch: Wheel Arch is the semi-circular part of the fender positioned above the wheel of the vehicle. The main role of wheel arch is it protects both passenger’s compartment and pedestrians from the projection of water, mud and stones. The wheel arch area is usually designed as a cover or shield over…

Section Analysis: It is the Ratio of Total moment resisted by section to stress in extreme fibre   It gives an idea that how much load can handle for certain things.   Formula for Section Modules: S=I/Y where,   S= Section Module I= Moment of Inertia Y= Distance between neutral Axis to extreme end of Object.…

Hood is the major Part for vehicle, which can cover entire engine portion.   Majorly Hood Assembly contains 4 Parts : 1) Hood Outer 2) Hood Inner 3) Hinge assembly 4) Striker 5) Gas Stay Reinforcement   Major Design Rules for Hood Design- 1) Opening of Hood is average height of Human as per foreign rule. 2) Cutouts…

                                                                 UNDERBODY COATING   Underbody coating is a thick cladding (typically made of rubber)…

Case:   Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises  five members including his wife, a five-year-old boy, his father, and his mother. He visits his native place  Madurai which is 500kms away from Bangalore once a month. Also,…

Please check the Attached Project Report and also Catia Work Files

First need to make part model as per 2D drawings I done Bottom Up Method for this Challenge,   MODEL- 1     After Importing all seperate bodies into Assembly file Rearange the order of bodies create the center lines for easy constraints.   Firstly fix the main body and      Constraint…

    Actually We need to take a flat surface or a hole on surface and make a center point on that, and take a planeYZ with that point, take a intersection with plane to part so that we can take a straight line on that intersection curves and take a bisecting of lines with reference to point so that Tooling Axis will get…

First need to make Close body i.e., CLass A + Class B  For CLASS A SURFACE Need to take Input SURFACE and Join it After need to make Tooling Direction which can decide the core, cavity ejection now you need to Offset the Class A surface to Bottom side with given thickness   For closing the surface need to sweep the boundary…

Need to  joined input surface as CLASS A SURFACE create a point on SUrface and make plane on that and Take Intersection of CLASS A SURFACE and INTERSECTION and make Bisecting line and name as TOOLING DIRECTION. Offset CLASS A SURFACE to Given thickness and make fully smoothen and fully joined surface and name as CLASS…

Need to rename the input data as CLASS A SURFACE and take a Intersection where the flat surface or a hole In a part, After intersect take Bisecting line and Name as TOOLING DIRECTION. And Need to offset the CLASS A SURFACE given Thickness 2.5mm and make fully joined and closed, Name as CLASS B SURFACE. Need to merge the…

    First need to join and make a single surface as CLASS A SURFACE,   After create a point on surface and make axis system and intersect with with plane and CLASS A SURFACE and need to create sketch with that intersect , project the edges and bisect that projected straight curves and name it as TOOLING DIRECTION   create…

   First need to create parting surface for making core insert and cavity insert, For making parting surface we need to trim with C SURFACE trim ( Which we do A SURFACE extrapolate and will trim with sweep ) with B SURFACE.   After need to create sketch which need to be inside parting surface in a rectangular…

            Actually We need to take a flat surface or a hole on surface and make a center point on that, and take a planeYZ with that point, take a intersection with plane to part so that we can take a straight line on that intersection curves and take a bisecting of lines with reference…