Week 10 - Challenge 3 - Door Trim Lower with Engineering Features

AIM: To simulate the flow over a cylinder for the given conditions and to obtain the plots for velocity and pressure with respect to time. INTRODUCTION: Computational Fluid Dynamics (CFD) CFD is the branch of Fluid Mechanics which uses numerical methods and algorithms to solve complex problems involving the fluid flow.…

AIM: Q1. Flatten the harness assembly completed in “ week 4 challenge”. Place the flattened view on drawing sheet. Ensure bundles with protective coverings has different visuals on drawing view.     Electrical connector: An electrical connector is a device or mechanism used to establish a physical and electrical connection…

Aim: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Available connector 3D data can be used, or you can download the connectors…

Aim:  To route the wiring harness on given Engine and flatten view drawing in CATIA V5.    Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings…

AIM: Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided.   Electrical connector: An electrical connector is a device or mechanism used to establish a physical and electrical connection between two or more electrical circuits or components.…

Aim:  Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)   Electrical connector:…

AIM:  Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. P clamp   Electrical support in wire harness refers to the various components, devices, and structures used to secure, protect, and manage the routing of electrical…

 AIM:   Download following Connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip.  Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html)  Tyco 174357-2 (https://www.te.com/usa-en/product-2-174357-2.html?source=header-match) …

AIM:  Creation of CAD model considering following inputs as like in OEM and tier1 companies Class A surface Nominal thickness Attachment strategy   Draft analysis: Draft analysis refers to the evaluation and examination of designs or technical drawings to assess their suitability for manufacturing or…

AIM: To design A - Pillar using the given Class A Surface.    Draft analysis: Draft analysis refers to the evaluation and examination of designs or technical drawings to assess their suitability for manufacturing or construction purposes. It involves analyzing the dimensions, tolerances, geometry, and other specifications…

AIM: To Create the Door Trim Lower Plastic component through the given Class-A surface.     Draft analysis: Draft analysis refers to the evaluation and examination of designs or technical drawings to assess their suitability for manufacturing or construction purposes. It involves analyzing the…

  AIM: To create the Dog House for the Door Trim considering the design rules.   Draft analysis: Draft analysis refers to the evaluation and examination of designs or technical drawings to assess their suitability for manufacturing or construction purposes. It involves analyzing the dimensions, tolerances, geometry,…

AIM:  Create the Screw boss for the Drill Handle considering the design rules.   Draft analysis: Draft analysis refers to the evaluation and examination of designs or technical drawings to assess their suitability for manufacturing or construction purposes. It involves analyzing the dimensions, tolerances,…

AIM: Create the Bumper Plastic component through the given Class-A surface. Take the Thickness of the component to be 3 mm.     Draft analysis: Draft analysis refers to the evaluation and examination of designs or technical drawings to assess their suitability for manufacturing or construction purposes.…

AIM: To Create the Switch Bezel Plastic component through the given Class-A surface.   Draft analysis: Draft analysis refers to the evaluation and examination of designs or technical drawings to assess their suitability for manufacturing or construction purposes. It involves analyzing the dimensions, tolerances, geometry,…

AIM: Create the Base Bracket Plastic component through the given Class-A surface.   Draft analysis: Draft analysis refers to the evaluation and examination of designs or technical drawings to assess their suitability for manufacturing or construction purposes. It involves analyzing the dimensions, tolerances,…

AIM: 1.   To create the individual part files and then create a complete assembly of those part files in the assembly workbench.          2.   After creating the assembly create a 2D drawing similar to the one given in the assignment folder using drafting tools.   PROCEDURE:…

DESIGN OF BACKDOOR Objective:  To design Back door of car using the given Class ‘A’ surface.   Back Door is also known as a "Hatch," a "Tailgate," a "Trunk-lid," or a "Boot-door." It is the rearmost part of the vehicle and gives access to the trunk. It has mounts for tail lamps, hinges, wiper motors, gas stays, etc.  …

Roof  The portion of an automobile that lies above the passenger compartment and protects the occupants from the sun, wind, rain, and other external elements is known as the roof or car top.   OBJECTIVE: To design car roof with essential flanges and reinforcements like ditch area, front roof rail, bow roofs,…

FENDER It is an aesthetic part of the automobile that frames the wheel well. Its Primary purpose is to prevent sand, mud, rocks, liquids and other road spray from being thrown into the air by rotating tires. It also helps those sand and other particles from entering engine compartment. Fenders are basically present to…

 FENDER The part of an automobile, motorcycle, or other vehicle body that frames a wheel well is referred to as a "fender" in American English (the fender underside). Its main objective is to stop the rotating tyre from launching debris like sand, mud, rocks, liquids, and other road spray into the air. enders are…

Section Modulus calculation and optimization Question Use the Section from your Hood design and calculate the Section Modulus using the formula S = I/y Where, S = Section Modulus, I = Moment of Inertia, y = distance between the neutral axis and the extreme end of the object. Come up with a new section that…

Hood A hood is a frontal BIW enclosure component. The purpose of the hood is to reduce air resistance as it flows around the vehicle. The aerodynamic flow around the vehicle is influenced by the hood design. Aside from that, it is intended to meet a variety of other requirements. Hood will play an important role in protecting…

Under-Body Coating Under-Body Coating is a process where a thick, dark liquid is sprayed over the car's bottom to shield the metal from corrosion and rust in general. Usually, his coating is done to prevent chipping damage of the automobile underbody and wheel well.The coating of the underbody and wheel wells of an automobile…

BENCHMARKING Benchmarking is the process of comparing your company's success to that of other similar companies in order to determine if there is a performance gap that can be closed by improving your performance.   Benchmarking in the automobile industry Benchmarking involves a structured comparison between similar…