Week 10- Assembly Workbench

1. What is the process of project execution activity RFQ Received- RFQ means Request for quotation, where the customer gives us a requirement, specifications, etc. in this customer provide technical offer , commertial offer, expected timeline of the project, and other details in the form of documents.   1st Spec Discussion…

What is BIW & define its parts   Defination- BIW (Body In White) is a welded structure make from sheet metal components and tubes which forms the vehicle structure to which the othe components get assembeld or attached   Types of BIW- There are mainly two types of BIW :- 1. Body On Frame Construction- The…

Back Door Design Aim - Design the Back Door of Car using given styling Software Used- NX Back Door Assembly- Inner panel outer panel hinge and its reinforcement wiper motor reinforcement latch & stricker and its reinforcement    Thickness Of Part- Outer Panel - 0.75 mm Inner Panel - 0.75 mm Reinforcements - 1.5 mm   Parts…

ROOF DESIGN     Objective:- The main objective of this project is to design car roof panel with essential flanges and reinforcements. Also to do the draft analysis for each reinforcement.   Software Used:- NX 12   Car Roof:- Roof is the top most covering provided for the vehicle and for safety side…

Aim - Design a fender of car given by master data considering a OEM standards & regulaions. Fender:- Fender is a part whic covers the wheel of a car. The primary purpose of a fender is to prevent sand, mud, rock and other particals are being thrown into the air by the rotating wheels. Types of fender:- 1. Full…

Fender Design Regulations - 1. Japan Requirement- Measure distance 'L' of tire, cap, hub & fender in different position within area 'K' and prepare clearence chart to validate design. Clearence must be greater than 5mm in all position. The value must be greater than 5mm at a line 30° Left of the car and 50° right of the…

Aim-  To calculate section modulus of hood and optimize the design to improve the section modulus. Section modulus:- It is the ratio of moment of inertia of a section about the neutral axis to the distance of outermost layer from the neutral axis. It gives an idea about how much of load the given structure can take.…

Hood Design :-   Objective Design hood outer panel, inner panel and reinforcements with the given outer hood skin, master section and design parameters. Also ASSEMBLY of Hood Inner Panel, Outer Panel, Latch, Hinge and the Reinforcements.   Hood Thickness Information  Outer Panel Thickness…

Aim:  To Creation of CAD model considering Class A surface, Nominal thickness, Master Section and Attachment strategy. Abstract:-  This report contains a brief theory on design rules and the approach followed to achieve the final plastic product. Draft analysis report on all the class-A surface apart from the procedure…

Underbody Coating - Underbody coating provides long term protection from corrosion to car's underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion. Underbody coating is usually a dense cladding (often based on…

Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, a five-year-old boy, his father, and his mother. He visits his native place Madurai which is 500kms away from Bangalore once a month. Also, he will be using his car…

Aim:  To Creation of CAD model considering Class A surface, Nominal thickness, Master Section and Attachment strategy. Abstract:-  This report contains a brief theory on design rules and the approach followed to achieve the final plastic product. Draft analysis report on all the class-A surface apart from the procedure…

Quick Return Mechanism :- 1) Assembly 2) Body 1     3) Body 2     4) Body 3     5) Body 4     6) Body 5         CV Joint :- 1) Assembly   2) Body 1     3) Body 2     4) Body 3  

  Creation of Plastic component - Door Trim Lower, Heat Stakes, Locators, Tooling Axis, Draft analysis Objective:  The main objective of this challenge is to create the Engineering Features and to create B-Surface, C-Surface from Class-A surface and perform draft analysis for both Class-A surface and the final…

Creation of Plastic component - Bumper, Tooling Axis, Draft analysis Objective:  The main objective of this challenge is to create the Bumper and to create B-Surface, C-Surface from Class-A surface and perform draft analysis for both Class-A surface and the final output which is plastic component.   Thickness…

Creation of Plastic component - Coin Holder, Tooling Axis, Draft analysis   Objective:  The main objective of this challenge is to create the Coin Holder and to create B-Surface, C-Surface from Class-A surface and perform draft analysis for both Class-A surface and the final output which is plastic component.…

Creation of Plastic component - Switch Bezel, Tooling Axis, Draft analysis   Objective:  The main objective of this challenge is to create the Switch Bezel and to create B-Surface, C-Surface from Class-A surface and perform draft analysis for both Class-A surface and the final output which is plastic component.…

Creation of Plastic component - Base Bracket, Tooling Axis, Draft analysis   Objective:  The main objective of this challenge is to create the Base Bracket and to create B-Surface, C-Surface from Class-A surface and perform draft analysis for both Class-A surface and the final output which is plastic component.…

Dog House - C - Doghouse contact the backside of surface Doghouse wall thickness at the intersection of the part wall ( C ) should be 40% or less than the main wall stock ( T ).  The height of  ( B ) should be between 3.0 – 6.0 mm  Draft Should be minimum 1.5 ded.  

General Guideline for Rib Design:  Draft Angle - It allows the rib to release from the mould.   0.5 deg per side minimum Rib Thickness - Rib thickness should be 0.4 times wall thickness. Rib Fillet - 0.25mm Maximum Rib Height - Less than 5 times nominal wall thickness General Guideline for Screw Boss Design: …

Tooling axis: The direction in which the mold or core and cavity opens. Core: A core is a Part used in casting and moulding processes to produce internal cavities and reentrant angles Cavity: The cavity is the void inside the mold that the molten plastic fills. Plastic…

  Designing & Assembly Of American Chopper   This Report Is Created & Submited  By Pavan Ghumare     Under Guidence By   SKILL LYNC                 OBJECTIVE: The objective of this project is - ° To make indivisual parts of the model with…