Challenge

To Understand Different Battery Chemistry.

AIM : To Understand Different Battery Chemistry.

Electric Battery :

  • A battery is a power source consisting of one or more electrochemical cells with external connections for powering electrical devices such as flashlights, mobile phones, and electric cars.
  • When a battery is supplying electric power, its positive terminal is the cathode and its negative terminal is the anode. The terminal marked negative is the source of electrons that will flow through an external electric circuit to the positive terminal.
  • When a battery is connected to an external electric load, a redox reaction converts high-energy reactants to lower-energy products, and the free-energy difference is delivered to the external circuit as electrical energy. Historically the term "battery" specifically referred to a device composed of multiple cells, however the usage has evolved to include devices composed of a single cell.

  • Primary (single-use or "disposable") batteries are used once and discarded, as the electrode materials are irreversibly changed during discharge; a common example is the alkaline battery used for flashlights and a multitude of portable electronic devices.
  • Secondary (rechargeable) batteries can be discharged and recharged multiple times using an applied electric current; the original composition of the electrodes can be restored by reverse current. Examples include the lead-acid batteries used in vehicles and lithium-ion batteries used for portable electronics such as laptops and mobile phones.

  • Batteries come in many shapes and sizes, from miniature cells used to power hearing aids and wristwatches to small, thin cells used in smartphones, to large lead acid batteries or lithium-ion batteries in vehicles, and at the largest extreme, huge battery banks the size of rooms that provide standby or emergency power for telephone exchanges and computer data centers.
  • Batteries have much lower specific energy (energy per unit mass) than common fuels such as gasoline. In automobiles, this is somewhat offset by the higher efficiency of electric motors in converting electrical energy to mechanical work, compared to combustion engines.

Lithium-ion Battery :

  • A lithium-ion battery or Li-ion battery is a type of rechargeable battery. Lithium-ion batteries are commonly used for portable electronics and electric vehicles and are growing in popularity for military and aerospace applications.
  • A prototype Li-ion battery was developed by Akira Yoshino in 1985, based on earlier research by John Goodenough, M. Stanley Whittingham, Rachid Yazami and Koichi Mizushima during the 1970s–1980s, and then a commercial Li-ion battery was developed by a Sony and Asahi Kasei team led by Yoshio Nishi in 1991.
  • In the batteries, lithium ions move from the negative electrode through an electrolyte to the positive electrode during discharge, and back when charging. Li-ion batteries use an intercalated lithium compound as the material at the positive electrode and typically graphite at the negative electrode.
  • The batteries have a high energy density, no memory effect (other than LFP cells) and low self-discharge. They can however be a safety hazard since they contain flammable electrolytes, and if damaged or incorrectly charged can lead to explosions and fires. Samsung was forced to recall Galaxy Note 7 handsets following lithium-ion fires, and there have been several incidents involving batteries on Boeing 787s.
  • Chemistry, performance, cost and safety characteristics vary across types of lithium-ion batteries. Handheld electronics mostly use lithium polymer batterie (with a polymer gel as electrolyte), a lithium cobalt oxide (LiCoO2) cathode material, and a graphite anode, which together offer a high energy density. Lithium iron phosphate (LiFePO4), lithium manganese oxide (LiMn2O4 spinel, or Li2MnO3-based lithium rich layered materials (LMR-NMC)), and lithium nickel manganese cobalt oxide (LiNiMnCoO2 or NMC) may offer longer lives and may have better rate capability. Such batteries are widely used for electric tools, medical equipment, and other roles. NMC and its derivatives are widely used in electric vehicles.

OBJECTIVES :

  1. Prepare a table which includes materials & chemical reactions occurring at the anode and cathode of LCO, LMO, NCA, NMC, LFP and LTO type of lithium ion cells. Give your detailed explanation on it.

  2. Compare the differences between each type of Li+ion batteries based on their characteristics.

STUDY - 1 :

The Materials and Chemical Reactions in Different types of Li-Ion Cells are shown below :

  • The explanations for these different types of Lithium-Ion batteries becomes easy once we understand the basic working principle of Li-ion batteries.
  • A Li-ion battery is a type of rechargeable battery which are commonly used in Electric vehicle applications. The first commercial Li-ion battery was developed by Sony in the year 1991.
  • The simple working principle of a Li-ion battery is that , during discharge cycle lithium ions moves from the negative electrode through an electrolyte to the positive electrode and reverse in case of charging cycle. These electrolytes allows only ions to pass through it and blocks electrons.
  • Now let us take an example and explain this working principle in detail. For this let us take the first type of Li-ion battery shown in the above table which is Lithium Cobalt (LCO). First let us charge this battery by connecting it to an external electric source.
  • Positive of the power source will attract the electrons from the Lithium atoms in the lithium cobalt oxide. These electrons will then go to the graphite anode and will stay there. This causes the positively charged lithium ions to get attracted to the negative electrode. And so the lithium ions moves through the electrolyte and reaches the graphite layer and stays there forming lithium graphite. Once all the lithium ions reach the graphite layer the battery is said to be fully charged.
  • Now during discharge , i.e when a load is connected to the battery , the lithium in the lithium graphite anode gets oxidized from Li to Li (0 to +1 oxidation state). This will release electrons.
  • Now the so formed lithium ions has the tendency to achieve stable state and to do that it will move through the electrolyte to the cobalt oxide part . This lithium ions will reduce the cobalt(in this case) from a +4 to a +3 oxidation state hence causing reduction. And the electrons will move through the load and reaches the other part of the battery.
  • Once all the lithium ions gets moved from the graphite layer and reaches the metal oxide , we can say that the battery is fully discharged.


This Working Principle is Shown in the Below Diagram -

Now this same working principle applies to all other battery types mentioned in the table. The basic reaction taking place is reduction-oxidation or redox reaction.

STUDY - 2 :

The Differences Between each type of Li-ion Batteries based on their Characteristics :

Below are the Explanations about all Li-ion types of Batteries -

Lithium Cobalt Oxide (LiCoO2) — LCO :

  • Its high specific energy makes Li-cobalt the popular choice for mobile phones, laptops and digital cameras. The battery consists of a cobalt oxide cathode and a graphite carbon anode. The cathode has a layered structure and during discharge, lithium ions move from the anode to the cathode.
  • The flow reverses on charge. The drawback of Li-cobalt is a relatively short life span, low thermal stability and limited load capabilities (specific power). Figure below illustrates the structure.

  • The cathode has a layered structure. During discharge the lithium ions move from the anode to the cathode; on charge the flow is from cathode to anode.
  • The drawback of Li-cobalt is a relatively short life span, low thermal stability and limited load capabilities (specific power). Like other cobalt-blended Li-ion, Li-cobalt has a graphite anode that limits the cycle life by a changing solid electrolyte interface (SEI), thickening on the anode and lithium plating while fast charging and charging at low temperature.
  • Newer systems include nickel, manganese and/or aluminum to improve longevity, loading capabilities and cost.
  • Li-cobalt should not be charged and discharged at a current higher than its C-rating. This means that an 18650 cell with 2,400mAh can only be charged and discharged at 2,400mA. Forcing a fast charge or applying a load higher than 2,400mA causes overheating and undue stress. For optimal fast charge, the manufacturer recommends a C-rate of 0.8C or about 2,000mA.

Characteristics of Lithium Cobalt Oxide -

Lithium Cobalt Oxide: LiCoO2 cathode (~60% Co), graphite anode
Short form: LCO or Li-cobalt.

Since 1991

Voltages 3.60V nominal; typical operating range 3.0–4.2V/cell
Specific energy (capacity) 150–200Wh/kg. Specialty cells provide up to 240Wh/kg.
Charge (C-rate) 0.7–1C, charges to 4.20V (most cells); 3h charge typical. Charge current above 1C shortens battery life.
Discharge (C-rate) 1C; 2.50V cut off. Discharge current above 1C shortens battery life.
Cycle life 500–1000, related to depth of discharge, load, temperature
Thermal runaway 150°C (302°F). Full charge promotes thermal runaway
Applications Mobile phones, tablets, laptops, cameras
Comments

Very high specific energy, limited specific power. Cobalt is expensive. Serves as Energy Cell. Market share has stabilized.

Lithium Manganese Oxide (LiMn2O4) — LMO :

  • Li-ion with manganese spinel was first published in the Materials Research Bulletin in 1983. In 1996, Moli Energy commercialized a Li-ion cell with lithium manganese oxide as cathode material.
  • The architecture forms a three-dimensional spinel structure that improves ion flow on the electrode, which results in lower internal resistance and improved current handling. A further advantage of spinel is high thermal stability and enhanced safety, but the cycle and calendar life are limited.
  • Low internal cell resistance enables fast charging and high-current discharging. In an 18650 package, Li-manganese can be discharged at currents of 20–30A with moderate heat buildup. It is also possible to apply one-second load pulses of up to 50A.
  • A continuous high load at this current would cause heat buildup and the cell temperature cannot exceed 80°C (176°F). Li-manganese is used for power tools, medical instruments, as well as hybrid and electric vehicles.
  • Figure below illustrates the formation of a three-dimensional crystalline framework on the cathode of a Li-manganese battery. This spinel structure, which is usually composed of diamond shapes connected into a lattice, appears after initial formation.

  • The cathode crystalline formation of lithium manganese oxide has a three-dimensional framework structure that appears after initial formation. Spinel provides low resistance but has a more moderate specific energy than cobalt.
  • Li-manganese has a capacity that is roughly one-third lower than Li-cobalt. Design flexibility allows engineers to maximize the battery for either optimal longevity (life span), maximum load current (specific power) or high capacity (specific energy). For example, the long-life version in the 18650 cell has a moderate capacity of only 1,100mAh; the high-capacity version is 1,500mAh.

Characteristics of Lithium Manganese Oxide -

Lithium Manganese Oxide: LiMn2O4 cathode. graphite anode
Short form: LMO or Li-manganese (spinel structure)

Since 1996

Voltages 3.70V (3.80V) nominal; typical operating range 3.0–4.2V/cell
Specific energy (capacity) 100–150Wh/kg
Charge (C-rate) 0.7–1C typical, 3C maximum, charges to 4.20V (most cells)
Discharge (C-rate) 1C; 10C possible with some cells, 30C pulse (5s), 2.50V cut-off
Cycle life 300–700 (related to depth of discharge, temperature)
Thermal runaway 250°C (482°F) typical. High charge promotes thermal runaway
Applications Power tools, medical devices, electric powertrains
Comments

High power but less capacity; safer than Li-cobalt; commonly mixed with NMC to improve performance.

Lithium Nickel Cobalt Aluminum Oxide (LiNiCoAlO2) — NCA :

  • Lithium nickel cobalt aluminum oxide battery, or NCA, has been around since 1999 for special applications. It shares similarities with NMC by offering high specific energy, reasonably good specific power and a long life span. Less flattering are safety and cost.
  • NCA is a further development of lithium nickel oxide; adding aluminum gives the chemistry greater stability.

Characteristics of Lithium Nickel Cobalt Aluminum Oxide -

Lithium Nickel Cobalt Aluminum Oxide: LiNiCoAlO2 cathode (~9% Co), graphite anode
Short form: NCA or Li-aluminum.

Since 1999

Voltages 3.60V nominal; typical operating range 3.0–4.2V/cell
Specific energy (capacity) 200-260Wh/kg; 300Wh/kg predictable
Charge (C-rate) 0.7C, charges to 4.20V (most cells), 3h charge typical, fast charge possible with some cells
Discharge (C-rate) 1C typical; 3.00V cut-off; high discharge rate shortens battery life
Cycle life 500 (related to depth of discharge, temperature)
Thermal runaway 150°C (302°F) typical, High charge promotes thermal runaway
Cost ~$350 per kWh (Source: RWTH, Aachen)
Applications Medical devices, industrial, electric powertrain (Tesla)
Comments Shares similarities with Li-cobalt. Serves as Energy Cell.

Lithium Nickel Manganese Cobalt Oxide (LiNiMnCoO2) — NMC :

  • One of the most successful Li-ion systems is a cathode combination of nickel-manganese-cobalt (NMC). Similar to Li-manganese, these systems can be tailored to serve as Energy Cells or Power Cells. For example, NMC in an 18650 cell for moderate load condition has a capacity of about 2,800mAh and can deliver 4A to 5A; NMC in the same cell optimized for specific power has a capacity of only about 2,000mAh but delivers a continuous discharge current of 20A.
  • A silicon-based anode will go to 4,000mAh and higher but at reduced loading capability and shorter cycle life. Silicon added to graphite has the drawback that the anode grows and shrinks with charge and discharge, making the cell mechanically unstable.
  • The secret of NMC lies in combining nickel and manganese. An analogy of this is table salt in which the main ingredients, sodium and chloride, are toxic on their own but mixing them serves as seasoning salt and food preserver.
  • Nickel is known for its high specific energy but poor stability; manganese has the benefit of forming a spinel structure to achieve low internal resistance but offers a low specific energy. Combining the metals enhances each other strengths.
  • NMC is the battery of choice for power tools, e-bikes and other electric powertrains. The cathode combination is typically one-third nickel, one-third manganese and one-third cobalt, also known as 1-1-1.
  • Cobalt is expensive and in limited supply. Battery manufacturers are reducing the cobalt content with some compromise in performance. A successful combination is NCM532 with 5 parts nickel, 3 parts cobalt and 2 parts manganese. Other combinations are NMC622 and NMC811. Cobalt stabilizes nickel, a high energy active material.

Characteristics of lithium nickel manganese cobalt oxide (NMC) -

Lithium Nickel Manganese Cobalt Oxide: LiNiMnCoO2. cathode, graphite anode
Short form: NMC (NCM, CMN, CNM, MNC, MCN similar with different metal combinations)

Since 2008

Voltages 3.60V, 3.70V nominal; typical operating range 3.0–4.2V/cell, or higher
Specific energy (capacity) 150–220Wh/kg
Charge (C-rate) 0.7–1C, charges to 4.20V, some go to 4.30V; 3h charge typical. Charge current above 1C shortens battery life.
Discharge (C-rate) 1C; 2C possible on some cells; 2.50V cut-off
Cycle life 1000–2000 (related to depth of discharge, temperature)
Thermal runaway 210°C (410°F) typical. High charge promotes thermal runaway
Cost ~$420 per kWh (Source: RWTH, Aachen)
Applications E-bikes, medical devices, EVs, industrial
Comments

Provides high capacity and high power. Serves as Hybrid Cell. Favorite chemistry for many uses; market share is increasing.

Lithium Iron Phosphate (LiFePO4) — LFP :

  • Li-phosphate is more tolerant to full charge conditions and is less stressed than other lithium-ion systems if kept at high voltage for a prolonged time. (See BU-808: How to Prolong Lithium-based Batteries). As a trade-off, its lower nominal voltage of 3.2V/cell reduces the specific energy below that of cobalt-blended lithium-ion.
  • With most batteries, cold temperature reduces performance and elevated storage temperature shortens the service life, and Li-phosphate is no exception. Li-phosphate has a higher self-discharge than other Li-ion batteries, which can cause balancing issues with aging.
  • This can be mitigated by buying high quality cells and/or using sophisticated control electronics, both of which increase the cost of the pack. Cleanliness in manufacturing is of importance for longevity. There is no tolerance for moisture, lest the battery will only deliver 50 cycles.
  • Li-phosphate is often used to replace the lead acid starter battery. Four cells in series produce 12.80V, a similar voltage to six 2V lead acid cells in series. Vehicles charge lead acid to 14.40V (2.40V/cell) and maintain a topping charge. Topping charge is applied to maintain full charge level and prevent sulfation on lead acid batteries.
  • With four Li-phosphate cells in series, each cell tops at 3.60V, which is the correct full-charge voltage. At this point, the charge should be disconnected but the topping charge continues while driving.
  • Li-phosphate is tolerant to some overcharge; however, keeping the voltage at 14.40V for a prolonged time, as most vehicles do on a long road trip, could stress Li-phosphate. Time will tell how durable Li-Phosphate will be as a lead acid replacement with a regular vehicle charging system. Cold temperature also reduces performance of Li-ion and this could affect the cranking ability in extreme cases.


Characteristics of lithium iron phosphate -

Lithium Iron Phosphate: LiFePO4 cathode, graphite anode
Short form: LFP or Li-phosphate. LIP is also common.

Since 1996

Voltages 3.20, 3.30V nominal; typical operating range 2.5–3.65V/cell
Specific energy (capacity) 90–120Wh/kg
Charge (C-rate) 1C typical, charges to 3.65V; 3h charge time typical
Discharge (C-rate) 1C, 25C on some cells; 40A pulse (2s); 2.50V cut-off (lower that 2V causes damage)
Cycle life 2000 and higher (related to depth of discharge, temperature)
Thermal runaway 270°C (518°F) Very safe battery even if fully charged
Cost ~$580 per kWh (Source: RWTH, Aachen)
Applications Portable and stationary needing high load currents and endurance
Comments

Very flat voltage discharge curve but low capacity. One of safest Li-ions. Used for special markets. Elevated self-discharge.

Lithium Titanate (Li2TiO3) — LTO :

  • Batteries with lithium titanate anodes have been known since the 1980s. Li-titanate replaces the graphite in the anode of a typical lithium-ion battery and the material forms into a spinel structure. The cathode can be lithium manganese oxide or NMC.
  • Li-titanate has a nominal cell voltage of 2.40V, can be fast charged and delivers a high discharge current of 10C, or 10 times the rated capacity. The cycle count is said to be higher than that of a regular Li-ion. Li-titanate is safe, has excellent low-temperature discharge characteristics and obtains a capacity of 80 percent at –30°C (–22°F).
  • LTO (commonly Li4Ti5O12) has advantages over the conventional cobalt-blended Li-ion with graphite anode by attaining zero-strain property, no SEI film formation and no lithium plating when fast charging and charging at low temperature.
  • Thermal stability under high temperature is also better than other Li-ion systems; however, the battery is expensive. At only 65Wh/kg, the specific energy is low, rivalling that of NiCd. Li-titanate charges to 2.80V/cell, and the end of discharge is 1.80V/cell. Typical uses are electric powertrains, UPS and solar-powered street lighting.

Characteristics of lithium titanate -

Lithium Titanate: Cathode can be lithium manganese oxide or NMC; Li2TiO3 (titanate) anode
Short form: LTO or Li-titanate

Commercially available since about 2008.

Voltages 2.40V nominal; typical operating range 1.8–2.85V/cell
Specific energy (capacity) 50–80Wh/kg
Charge (C-rate) 1C typical; 5C maximum, charges to 2.85V
Discharge (C-rate) 10C possible, 30C 5s pulse; 1.80V cut-off on LCO/LTO
Cycle life 3,000–7,000
Thermal runaway One of safest Li-ion batteries
Cost ~$1,005 per kWh (Source: RWTH, Aachen)
Applications UPS, electric powertrain (Mitsubishi i-MiEV, Honda Fit EV),
solar-powered street lighting
Comments

Long life, fast charge, wide temperature range but low specific energy and expensive. Among safest Li-ion batteries.

CONCLUSION :

  • It can be concluded that the study on the materials & chemical reactions occurring at the anode and cathode of LCO, LMO, NCA, NMC, LFP and LTO type of lithium ion cells was done.
  • Also, the table was made describing the batteries and the explanation/comparison was carried out for all different types of Li-ion batteries.

REFERENCES :

https://en.wikipedia.org/wiki/Electric_battery

https://en.wikipedia.org/wiki/Lithium-ion_battery

https://batteryuniversity.com/learn/article/types_of_lithium_ion

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