Challenge

Vehicle Ride 2

Given:

Total Weight: 1900Kg (55% front weight distribution)

Sprung mass on front (Ms)f = 0.55*1900/2 = 522.5Kg

Sprung mass on Rear (Ms)r = 0.45*1900/2 = 427.5Kg

Unsprung mass front (Mus)f = 90Kg

Unsprung mass rear (Mus)r = 60Kg

Sr No.

Parameter

Front

Rear

1.

Sprung mass

(Ms)f

522.5Kg

(Ms)r

427.5Kg

2.

Unsprung mass

(Mus)f

90Kg

(Mus)r

60Kg

3.

Spring rate

(Ks)f

20N/mm

(Ks)r

30N/mm

4.

Spring motion ratio

(MR)f

0.97

(MR)r

0.85

5.

Tire rate

(Kt)f

250

(Kt)r

250

6.

Sprung mass damping ratio

(Es)f

0.7

(Es)r

0.7

7.

Unsprung mass damping ratio

(Eus)f

0.2

(Eus)r

0.2

8.

Rebound ratio

(Rr)f

3

(Rr)r

3

9.

Knee speed

(V)f

50

(V)r

50

Calculation:

Front

  1. Sprung mass critical damping [(Cc)s]f = sqrt(Kride / Ms)

Kride = Kt*Ks/(Kt+Ks) = 250*20/(250+20) = 18.52

[(Cc)s]f = sqrt(18.52/522.5) = 0.188

  1. Unsprung mass critical damping [(Cc)us]f = sqrt(Keq/Mus)

Keq = Ks + Kt = 250+20 = 270

[(Cc)us]f = sqrt(270/90) = 1.73

  1. Sprung mass initial damping co-efficient Cs = (Cc)s * Sprung damping ratio (Es)

= 0.188*0.7 = 0.1316

  1. Unsprung mass initial damping co-efficient Cus = (Cc)us*(Eus)

= 1.73 *0.2 = 0.346

  1. Low speed compression damping co-efficient (δ)l = Cs/2 = 0.1316/2 = 0.066
  2. High speed compression damping co-efficient (δ)h= Cus/2 = 0.346/2 = 0.173
  1. Low speed rebound damping co-efficient = (δ)l*Rebound ratio = 0.066*3 = 0.198
  2. High speed rebound damping co-efficient = (δ)h*Rebound ratio = 0.173*3 = 0.519

Rear

  1. Sprung mass critical damping [(Cc)s]f = sqrt(Kride / Ms)

Kride = Kt*Ks/(Kt+Ks) = 250*30/(250+30) = 26.78

[(Cc)s]f = sqrt(26.78/427.5) = 0.25

  1. Unsprung mass critical damping [(Cc)us]f = sqrt(Keq/Mus)

Keq = Ks + Kt = 250+30 = 280

[(Cc)us]f = sqrt(280/60) = 2.16

  1. Sprung mass initial damping co-efficient Cs = (Cc)s * Sprung damping ratio (Es)

= 0.25*0.7 = 0.175

  1. Unsprung mass initial damping co-efficient Cus = (Cc)us*(Eus)

= 2.16 *0.2 = 0.432

  1. Low speed compression damping co-efficient (δ)l = Cs/2 = 0.175/2 = 0.0875
  2. High speed compression damping co-efficient (δ)h= Cus/2 = 0.432/2 = 0.216
  1. Low speed rebound damping co-efficient = (δ)l*Rebound ratio = 0.0875*3 = 0.2625
  2. High speed rebound damping co-efficient = (δ)h*Rebound ratio = 0.216*3 = 0.648
  1. Using the information calculated above, come up with a force vs. velocity shock curve for the front and rearsuspensions (velocity range = 0 to 500 mm/sec)

Below Knee speed

Compression force = Low speed compression damping * Damper velocity

= 0.0875 * 100 = 8.75

= 0.0875 * 200 = 17.5

= 0.0875 * 300 = 26.25

= 0.0875 * 400 = 35

= 0.0875 * 500 = 43.75

Above Knee Speed

Compression force = Compression force(n-1) + (Vn – V(n-1)) * High speed compression damping

= 0 + 100*0.216 = 21.6

= 21.6 + (200 – 100)*0.216 = 43.2

= 43.2 + (300-200)*0.216 = 64.8

= 64.8 + (400-300)*0.216 = 86.4

= 86.4 + (500-400)*0.216 = 108

Rebound force = Low speed rebound damping * Rebound ratio

= 0.2625 * 3 = 0.78

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