Challenge

Section Modulus calculation and optimization

SECTION MODULUS:

Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members. Other geometric properties used in design include area for tension and shear, radius of gyration for compression, and moment of inertia andpolar moment of inertia for stiffness. Any relationship between these properties is highly dependent on the shape in question.

The elastic section modulus is defined as S = I / y, where I is the second moment of area (or area moment of inertia, not to be confused with moment of inertia) and y is the distance from the neutral axis to any given fibre.

MOMENT OF INERTIA:

Moment of inertia, in physics, quantitative measure of the rotational inertia of a body i.e., the opposition that the body exhibits to having its speed of rotation about an axis altered by the application of a torque (turning force).

The formula for moment of inertia is the “sum of the product of mass” of each particle with the “square of its distance from the axis of the rotation”. The formula of Moment of Inertia is expressed as I = Σ miri2.

Y DISTANCE

CASE 1: Initial hood design

MOI(min): 2.505993478e+05(mm^4)

Y distance=440.3558mm

S=I/Y

S=2.505993478e+05/440.3558 = 0.016604 mm^4

CASE 2: Optimized hood design

This section is increased with 0.5mm clearance between inner and outer panel

MOI(min): 2.541529484e+05(mm^4)

Y distance=440.3558mm

S=I/Y

S=2.541529484e+05/440.3558= 0.016824 mm^4

CONCLUSION:

Section modulus is directly dependent on the area of moment of inertia and the distance from the neutral axis. Hence to improve the geometry of the carry more bending load, the section modulus can be improved by increasing the area MOI of a given section. We can increase the section modulus just increasing the gap between the outer and inner panel.

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