Challenge

Section Modulus calculation and optimization

AIM

To Use the Section from Hood design and calculate the Section Modulus using the formula 

S = I/y

 Where, 

S = Section Modulus

I = Moment of Inertia

y = distance between the neutral axis and the extreme end of the object 

PROCEDURE:

The data are collected from taking the master section using the mid plane

Intersection of both inner pannel and outer pannel:

Front crash Original:

FRONT CRASH  OFFSET OF 2MM

SIDE CRASH ORIGINAL:

Intersection of both inner pannel and outer pannel:

SIDE CRASH OF 2MM OFFSET:

SECTION VIEW PIC:

OBSERVATION:

SECTION MODULUS DATA FRONT CRASH ORIGINAL FRONT CRASH OFFSET 2MM SIDE CRASH ORIGINAL SIDE CRASH OFFSET 2MM
Imin (in Meters) 1.874*10^6 2.298*10^6 1.075*10^6 1.287*10^6
Imax (in Meters) 7.894*10^8 9.09*10^8 1.36*10^8 1.589*10^8
Imin (in mm) 1874000 2298000 1075000 1287000
Imax (in mm) 789400000 909000000 136000000 158900000
Total Distance (in mm) 879.292 878.646 485.339 484.933
Y=Total Dist/2 (in mm) 439.646 439.323 242.6695 242.4635
S Min=I Min/Y (in mm) 4262.5203 5230.77553 4429.8933 5308.01543
S Max=Imax/Y (in mm) 1795535.5 2069092.64 560433.0169 655356.3732
Savg=(Smin+Smax)/2 (in mm)                                        899899.01                                                               1037161.71 282431.4551 330332.1943

sample calculation

CASE1) FRONT CRASH ORIGINAL

Imin (in meters)=1.874*10^6m

Imax (in meters)=7.894*10^8m

Imin  (in mm)= 1874000

Imax (in mm)=789400000

total distance=879.292

Y=total dist/2=439.646

S=I/Y

Smin=Imin/Y ; Smax=Imax/Y

Smin=1874000/439.646=>4262.5203

Smax=789400000/439.646=>1795535.5

Savg=(4262.5203+1795535.5)/2=899899.01mm

case2) front crash offset 2mm

Imin (in meters)=2.298*10^6m

Imax (in meters)=9.09*10^8m

Imin (in mm)=2298000

Imax (in mm)=909000000

Total distance=878.646

Y=Total dist/2=439.323

S=I/Y

Smin=Imin/Y : Smax= Imax/Y

Smin=2298000/439.323=>5230.77553

Smax=909000000/439.323=>2069092.64

Savg=(5230.77553+2069092.64)/2=1037161.71mm

By comparing both cases

899899.01mm< 1037161.71mm

conclusion:

The inner pannel strength is increased, while changing the geomentrical property of the embose. By considering the above calculation the section modulus value for the design will increase. I conclude this design of hood will cause less damage for the people who makes accident and also for the people who is sitting inside.

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