Challenge

Project 4

AIM:

For a vehicle of gross weight 300 kg, the motor ratings are 1200Wh, 65V. The range is 225km and the maximum speed is 60kmph. Calculate the capacity of the battery pack required and the number of series-parallel connections. Give a stepwise discussion on how a battery pack is built.
Note: Choose any relevant lithium ion datasheet

THEORY:

A battery pack is a set of any number of (preferably) identical batteries or individual battery cells. They may be configured in a series, parallel or a mixture of both to deliver the desired voltage, capacity, or power density. The term battery pack is often used in reference to radio-controlled hobby toys and battery electric vehicles
First we have to Do calculation part for the find the battery pack capacity for this
calculation:

Given Data,

Vehicle Weight=300kg

Motor Rating=1200wh.65V

Range=225Km

Max Speed=50 kmph

First we have to calcualte Motor Current

Power = V*I

1200 = 65*I

I = 1200/65

I = 18.46 A

Current withdrawn By Motor 18.46 Amp

Assure Current Loss 1-10%

After loss new motor current

18.46*1.05=19.38 amp

Now Calculate the Power requried at max speed

At 60kmph power= Voltage*Current

Power= 65*19.38

power=1260w

Now calculate Travel Foctor

Travel Factor= Total Range/ Total Speed

Travel Factor = 225/60

Travel Factor= 3.75

To calculate Power based on Travel Factor

Power requried = Power*Travel Factor

power requried=1260*3.75= 4725 = 4.7 kw

Now calculate Battery pack capacity based of efficiency

Battery pack efficiency 85-95%

we Consider 85%

Required Battery Pack Capacity= 47/0.85 = 5.52 kw

To Calculate Battery pack efficiency based on motor efficieny

Total Battery Pack capacity = 5.52/0.85 = 6.49 kwh

Now we have to find how many connections comes in series and parallel

Series Connection

Motor Voltage 65 V

Cell Volatge 3.7v

No of series cells. 65/3.7 = 18

18 cells in series

Parallel Connection

Motor Current 19.38 A

Cell current 2.8 A

No of parallel cells 19.35/2.8 = 7nos.

7 Cells in parallel

How to design a battery pack /step by step method

Functions needed from a BMS

conclusion:

We have Calculate the capacity of the battery pack that is 6.49 kwh and also we find the number of series-parallel connections that is series connections=18 cells in series,parallel connections=7 Cells in parallel and mention the steps for how to built a battery pack
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