Project 2

WIRING HARNESS ROUTING OF BACKDOOR USING CATIA V5

OBJECTIVE: The objectives of this challenge are as given below,

• To Define the mechanical components electrically and prepare a catalogue for the same.
• To Provide proper routing of bundle without any interference and also provide support parts like clips and clamps.
• To Prepare a report with all the required images required for the challenge.
• To Attach all the file required for the challennge.

DESIGN METHODOLOGY

The design methodology or design approach which is used for this challenge is explained or given in the below flow chart,

Now let us see the back door which has to be routed,

Now let us try to define the connectors and other clips which are used to route the backdoor.

Place the connectors and clips in the required positions and start routing the backdoor. The images of routing are given in the below images,

Now let us see the images of routing without backdoor,

Since to minimize the effect of damage due to sharp edges and heat we have apply protective coverings on the harness bundles. The below images shows the wiring harness after applying protective devices,

Now by using harness flattening assembly try to flatten the geomentric bundle and apply all the required operatiions such as bend, rotate to create the bundle in a manner that it will fit into the drawing sheet. The below image shows the final output of flattening product.

Now create a drawing file for the flattening product along with frame and title block & bill of materials and the image for the same is attached to here.

Now let us see different vies of the final wiring harness assembly of backdoor,

ISOMETRIC VIEW

FRONT VIEW

SIDE VIEW

BOTTOM VIEW

CONCLUSSION

Thus, the objectives of this challenge are achieved and a detailed report has been prepared. A zipped folder which contains the cad files is attached to the challenge successfully.