Challenge

Project-1: Powertrain for aircraft in runways

Project-1: Powertrain for aircraft in runways

Part A:

PS1. Search and list out the total weight of various types of aircraft.

Solution:

The weight of the aircraft is needed to be calculated by the pilot for every flight to ensure the aircraft remains within weight limitations set by the manufacturer. These limitations are to ensure the aircraft is able to perform and recover from all flight maneuvers and withstand structural loading.

Below is a table of some of the most common aircraft:

Aircraft Empty Weight Max Fuel Weight Max Cargo Weight Max Gross Takeoff Weight
Antanov AN-225 628,000 lbs
285,000 kg
661,400 lbs
300,000 kg
417,000 lbs
190,000 kg
1,411,000 lbs
640,000 kg
Airbus A380-800 611,000 lbs
277,000 kg
560,000 lbs
254,000 kg
185,000 lbs
84,000 kg
1,268,000 lbs
575,000 kg
Boeing 747-800 485,300 lbs
220,100 kg
427,400 lbs
194,000 kg
295,000 lbs
134,000 kg
987,000 lbs
447,700 kg
Airbus A340-500 370,000 lbs
168,000 kg
386,300 lbs
175,000 kg
119,000 lbs
54,000 kg
820,000 lbs
372,000 kg
Boeing 777-300ER

370,000 lbs

168,000 kg

320,800 lbs

145,500 kg

148,000 lbs
67,100 kg
776,000 lbs
352,000 kg
Boeing 787-10

299,000 lbs

135,500 kg

223,500 lbs
101,500 kg

126,300 lbs

57,300 kg

560,000 lbs
254,000 kg
Boeing 737-900 98,500 lbs
44,700 kg
53,100 lbs
24,000 kg
44,600 lbs
20,200 kg
187,000 lbs
85,000 kg
Airbus A320-100 93,900 lbs
42,600 kg
48,700 lbs
22,100 kg
44,000 lbs
20,000 kg
150,000 lbs
68,000 kg
Embraer 190 63,500 lbs
28,800 kg
28,600 lbs
13,000 kg
28,800 lbs
13,100 kg
106,000 lbs
48,000 kg
Gulfstream G650

54,000 lbs

24,500 kg

48,200 lbs

21,900 kg

6,500 lbs
3,000 kg
100,000 lbs
45,200 kg
Bombardier CRJ900

48,160 lbs

21,850 kg

19,600 lbs

8,900 kg

6,075 lbs

2,760 kg

80,500 lbs
36,500 kg
Bombardier Q400 39,300 lbs
17,800 kg
11,700 lbs
5,300 kg
18,700 lbs
8,500 kg
62,000 lbs
28,000 kg
Learjet 75

13,900 lbs

6,300 kg

6,060 lbs
2,750 kg
2,900 lbs
1,300 kg
21,500 lbs
9,700 kg
Cessna Citation CJ4

10,300 lbs

4,700 kg

5,800 lbs
2,650 kg

2,200 lbs

1,000 kg

17,200 lbs
7,800 kg
Beechcraft King Air B100

7,100 lbs

3,200 kg

3,200 lbs
1,450 kg
4,150 lbs
1,900 kg
12,000 lbs
5,400 kg
Diamond DA50 RG 3,200 lbs
1,450 kg
340 lbs
155 lbs
1,250 lbs
560 kg
4,400 lbs
2,000 kg
Beechcraft Bonanza G36

2,500 lbs

1,150 kg

450 lbs
200 kg
850 lbs
385 kg
3,660 lbs
1,660 kg
Cessna 206H 2,200 lbs
990 kg
520 lbs
235 kg
1,150 lbs
520 kg
3,600 lbs
1,630 kg
Sirrus SR22

2,250 lbs

1,000 kg

485 lbs
220 kg
950 lbs
430 kg
3,600 lbs
1,630 kg
Cessna 172R 1,700 lbs
770 kg
380 lbs
170 kg
560 lbs
255 kg
2,425 lbs
1,100 kg

PS2. Is there any difference between ground speed and airspeed?

Solution:

Ground Speed AirSpeed
1. The aircraft moves relative to the reference point which is on the earth's surface at the ground speed. 1. The important quantity in the generation of lift is the relative velocity between the object and the air, which is called the airspeed.
2. Ground speed is also a vector quantity. 2. Airspeed is the vector difference between the ground speed and the wind speed.
3. Ground speed = distance covered per unit time. 3. Airspeed = Ground Speed - Wind Speed

PS3. Why is it not recommended to use aircraft engine power to move it on the ground at the Airport?

Solution:

It is not recommended to use aircraft engine power to move it on the ground at the Airport because those engines are very powerful and can produce very high torque which may lead to damage to the airport terminal buildings and people nearby. Due to high speed, the air blast is also high which can create a sand storm condition on the ground and sand & stones may stuck in the engine which may damage the engine itself.

PS4. How an aircraft is pushed to the runway when it's ready to take off?

Solution:

Aircraft is pushed by ground vehicles are known as tow vehicles.

PS5. Learn about take-off power, tire design, rolling resistance, tire pressure, brake forces when landing.

Solution:

Aircraft Takeoff Performance Calculation Method

When an aircraft takes off, one or more engines may fail suddenly and it may encounter a
variety of situations. There are four basic situations that should be researched for
calculating the takeoff performance of an aircraft, including:
(i) takeoff with all engines operating(AEO),
(ii) take off with one engine inoperative(OEI),
(iii) rejected takeoff with all engines operating,
(iv) rejected takeoff with one engine inoperative.
Figure 1 shows the above four takeoff situations and marks several important takeoffs
speeds.

Forces acting on the aircraft

T=Forces of thrust,

W=weight,

L=lift, and

D=drag,

R=rolling resistance caused by friction between the tires and the ground.

Tire design of aircraft:

When it comes to safety, tires are one of the most important components of aircraft. They help to absorb the shock of landing and provide cushioning. It also provides the necessary traction for the braking and stopping of an aircraft.

An aircraft tire is designed to withstand extremely heavy loads while landing, take off, taxing, and parking. The number of wheels required for aircraft increases with the weight of the aircraft, as the weight of the airplane needs to be distributed more evenly.

Retreading – Retreading is a method of restoring a worn tire by renewing the tread area or by renewing the tread area plus one or both sidewalls. Repairs are included in the tire retreading process.

Load Rating – Load rating is the maximum permissible load at a specified inflation pressure.

Ply Rating – Ply Rating is used to identify the maximum recommended load rating and inflation pressure for a specified tire. It is an index of tire strength.

Speed Rating – The speed rating is the maximum takeoff speed to which the tire has been tested.

Skid Depth – Skid depth is the distance between the tread surface and the deepest groove as measured in the molud.

Aircraft Tyre Standards

Each tire manufacturer produces their own designs of the tire with different tread patterns, wear patterns, wear limits, etc, and in some cases, different names for the same part of the tire. But all tires must meet the approved standards before being accepted by the FAA or CAA.

All commercial aircraft tires are approved under FAA Requirement Technical Standard Order (TSO) C62. A TSO is a minimum performance standard for specified materials, parts, and appliances used on civil aircraft.

Tire pressure of aircraft:

Brake forces when landing in aircraft:

An electrical signal is sent from the flight deck to hydraulic actuators near the main landing gear. Here, hydraulic fluid at 3,000 pounds per square inch is used to force the brake unit against the wheel, thus slowing it down.

The brakes on the 787 Dreamliner work differently from those on other types.

Electric brakes

Part B:

PS6.

A. With necessary assumptions, calculate the force and power required to push/pull an aircraft by a towing vehicle.

Solution:

Forces Acting on an aircraft while push/pull:

Considering:

Aircraft Empty Weight Max Fuel Weight Max Cargo Weight Max Gross Takeoff Weight
Antanov AN-225 628,000 lbs
285,000 kg
661,400 lbs
300,000 kg
417,000 lbs
190,000 kg
1,411,000 lbs
640,000 kg

B. Develop the model for the calculated force and power using Simulink.

Solution:

Power Required when the aircraft is empty (fuel + passengers).

Power Required when the aircraft is full (fuel + passengers).

PS7.

A. Design an electric powertrain with the type of motor, its power rating, and energy requirement to fulfill aircraft towing application in Simulink. Estimate the duty cycle range to control the aircraft speed from zero to highest. Make all required assumptions. Prepare a table of assumed parameters. Draw a block diagram of the powertrain.

(Hint: DC7 Block)

Solution:

From the above Calculation:

Power Required when the aircraft is full (fuel + passengers): 171.9kW

so, I am taking the 200kW motor in that towing truck.

Rated Power: 200kW

Rated voltage: 690 V

Rated Current: 216 A

Rated torque: 2585 Nm

Efficiency: 94.4%

Assumption:

Input Current: 216 A

Input Voltage: 690 V

Input Power: V*I = 149.04kW

so, Output Power = (input power * Efficency)/100

= 140.69kW

Duty cycle is = output power/ input power

= 0.944

A block diagram of the powertrain.

B. Also, Design the parameters in an excel sheet.

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