Challenge

Project 1-Meshing of Rear Wheel Holder challenge

AIM :

To extract the Midsurface and Mesh the given Rear Wheel Holder component by following the specified quality criteria and assigning thickness .

Target Element Length = 5 Units

S.N

Quality Criteria

Value

1

Aspect Ratio

5

2

Skewness

45

3

Warping

15

4

Taper

0.5

5

Min. Length

2 Units

6

Max. Length

8 Units

7

Min angle Quad

45

8

Max angle Quad

135

9

Min angle Tria

20

10

Max angle Tria

120

10

Tria %

10

Objectives:

  • To clean the geometrical error in the model.
  • To extract a mid-surface of the given component.
  • To take the mid surfaces of given component
  • Entering the quality parameter.
  • Meshing the component with minimum number of trais and good mesh flow.
  • Clearing all the quality parameter which failing for quality criteria
  • Assign thickness of the given component.

Procedure:

  1. Open the cad file and then fix the geometrical error like unproper surface ,triple cons,distorted surface.
  2. By using tools like

Visualization options

Geom-> 1) split surf-node

2) toogle edge

3)washer split

4)replace point

5)add or remove point.

6)filler surface & surface

After cleaning the all the error we have to move forward for the mid surface.

2)Mid-surfaces:

  • To take the midsurfaces we have goto create property then

geom-> mid surface-> offset+planes+sweeps

By using this options still we are not getting the good midsurface so we have to manually fix it by using the tools like surfaces & filler surfaces & toogle edge.

  • For the manual offset

Steps For manual offset

  • Create the property first
  • Then make property as current property.
  • Transpercy ctrl+t
  • Press Shift +F9 -> offset ->select the component-> then duplicate ->current component-> offset value->vector normal->reverse normal ->offset.

Quality parameter:

Meshing the component:

To meshing the component we have to start from the middle part to outside part to element the trais.

Tools used:

1)2D->Automesh

2)2D->Rebuild

3)Mask &Unmask

4)Quality index

CONCLUSION :

  • Extracted the mid-surface of the given component
  • Meshing the model by the various tools and assigning the thickness of the model
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