Challenge

Project 1 Mechanical design of battery pack

AIM:

Nanophosphate High Power Lithium Ion Cell
ANR26650M1-B

A123’s high-performance Nanophosphate
lithium iron phosphate (LiFePO4) battery
technology delivers high power and energy
density combined with excellent safety
performance and extensive life cycling in a
lighter weight, more compact package. Our cellshave low capacity loss and impedance growthover time as well as high usable energy over a wide state of charge (SOC) range, allowing our systems to meet end-of-life power and energy requirements with minimal pack oversizing.
Part ANR26650M1-B
Description High Power LithiumIon Cell
Feature Nanophosphate® High Power Lithium Ion C ell ANR26650M1-B A123’s high-performa nce Nanophosphate® lithium iron phosph ate (LiFePO4) battery technology delive rs high power and energy density combin ed with excellent safety performance an d extensive life cycling in a lighter w eight, more compact package.
Our cells have low capacity loss and impedance gr owth over time as well as high usable e nergy over a wide state of charge (SOC) range, allowing our systems to meet en d-of-life power and energy requirements with minimal pack oversizing.
Applica tions APPLICATIONS COMMERCIAL SOLUTIONS Advanced lead aci .
Manufacture A123 Systems

COMMERCIAL SOLUTIONS
Advanced lead acid replacement batteries for:
+ Datacenter UPS
+ Telecom backup
+ IT backup
+ Autonomously guided vehicles (AGVs)
+ Industrial robotics and material handling equipment
GOVERNMENT SOLUTIONS
+ Military vehicles
+ Military power grids
+ Soldier power
+ Directed energy
GRID SOLUTIONS
+ Frequency regulation
+ Renewables integration
+ Reserve capacity
+ Transmission and distribution
TRANSPORTATION SOLUTIONS
Hybrid, plug-in hybrid and electric vehicle battery systems for:
+ Commercial vehicles
+ Off-highway vehicles
+ Passenger vehicles

These parameters are derived from the data sheet for the A123 Li-ion temperature-dependent battery model.

Parameter Value

Nominal voltage (c)

3.22 V

Rated capacity

2.3 Ah

Maximum capacity (d)

2.3 Ah

Fully charged voltage (a)

3.7 V

Nominal discharge current

2.3 A

Internal resistance

10 mΩ

Capacity at nominal voltage (c)

2.07 Ah

Exponential zone (b)

[3.4 V, 0.23 Ah]

Nominal ambient temperature

25°C

Second ambient temperature

0°C

Maximum capacity at 0°C (h)

2.208 Ah

Initial discharge voltage at 0°C (e)

3.45 V

Voltage at 90% maximum capacity at 0°C (g)

2.8 V

Exponential zone at 0°C (f)

[3.22 V, 0.23 Ah]

Thermal resistance, cell-to-ambient (estimated)

0.6

Thermal time constant, cell-to-ambient (estimated)

1000

ANR26650M1-B Specifications
Nominal Ratings
Voltage: 3.3 Volts
Capacity: 2.5 Ah
Energy: 8.25 Wh
Specific Power: 2600 W/kg
Impedance (1KHz AC Typical) 6 mΩ
Cycle Life at 1C/1C, 100% DOD: > 4000 cycles
Cell Type: 26650 Lithium Ion Power Cylindrical Cell

Discharging
Max Continuous Discharage: 50 A
Max Pulse Discharge Current >50% SOC (10s): 120 A
Minimum Voltage: 2 Volts
Temperature: -30ºC to 55ºC

Charging
Recommended Standard Charge: 2.5 Amps
Max Charge Rate: 10 Amps
Max Pulse Charge Current <50% SOC (10s): 25 A
Float Voltage: 3.45 Volts
Recommended charge V & Cut-off Current: 3.6 Volts, taper to 125mA
Temperature
(reduce charging current to 250mA when under 0ºC): 0ºC to 55ºC

Mechanical
Diameter: Ø25.96 +/- 0.5 mm (1.0")
Length: 65.15 +/- 0.5 mm (2.6")
Mass: 76 g

Certifications
Transportation: UN 3480 (UN38.3), CIQ
Safety: UL 1642, IEC 62133

The LithiumWerks ANR26650M1-B is the next generation of A123 Systems’ pioneering 26650 cylindrical cell, now with greater power and energy density and lower impedance. This versatile lithium ion cell is suitable for a wide variety of applications and system designs. Proven performance in the toughest conditions, combining durability, reliability, and safety, the ANR26650 cell offers an excellent combination of price-performance.

Cylindrical Cell Primary Applications:

  • Portable high power devices
  • Stationary battery backup systems
  • Grid stabilization energy storage systems
  • Commercial truck and bus hybrid electric vehicles (HEVs)

Lithium Ion Cell Benefits:

  • Power: Over 2,600 W/kg and 5,800 W/L
  • Safety: Excellent abuse tolerance and environmentally friendly
  • Life: Excellent calendar life, 10X cycle life vs. conventional lithium ion

In the figure, the dashed lines show the discharges curves obtained from the simulation at different ambient temperatures. The model performance is very close to the data sheet results.

CALCULATION:

The required energy for battery is 18KWH

nominal voltage is EQ....(1)

nominal current is EQ.....(2)

multiplying EQ(1x2)

lets take a nominal parameters of 3Sx5P

nameing the above parameters as EQ...........(3&4)

lets us aasume a 48V LI-ion battery

For the 48v battery no of series attached cells is

For the 48v battery no of parrel attached cells is

where Nsm=5 series modules

Npm= 30 parrel modules

hence the total capacity powerWH of the battery is deriverd know

=(Nsm*Npm)*EQ(3*4)

from solving the above equation the resultant value is 18,562.5 Wh and converting to 18KWH

RESULT:

A detailed report and calculation of battery pack drawing along with its enclosure for Cell: ANR26650M1-B make a calculation with regarding Battery pack capacity: 18 kWh with a detailed calculation for the reaching a cell for the energy of 18kwh of power.

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