Challenge

Project 1 - Impact of Ball on Wall

Impact of rigid ball on plate:

Aim:Impact of rigid ball of diameter of 10mm made up of steel of different intial velocities on plate of 100x100x5 `mm^3` made up of Aluminium Alloy NL.

Steps to be followed:

  • Explicit dynamic method is choosen for the study of impact on plate.
  • Material selection:

Aluminium alloy NL is selected from the General Non-Linear Materials list for the plate with material parameters as shown in the image below:

Steel material is selected for the rigid ball from General material list with material parameters as shown in the image below:

  • CAD Modelling for both the Spherical & Cuboid shape is done with respect to the given dimensions in Ansys Spaceclaim.

A square is drawn with dimensions of 100x100 `mm^2` and finally its extruded with Pull command under sketch tab of Spaceclaim:

A sphere is drawn with diameter of 10 mm is drawn by going to design tab Sphere option as shown in the image below:

Now the sphere is placed at the center of ball with distance of 50 mm with move command under sketch tab as per shown in the image:

  • Material Assignment:

The plate is assigned with Aluminium Alloy NL while the ball is assigned to steel materials with stiffness behaviour as rigid as shown in the image below:

  • Meshing:

Now the body sizing of 2mm for plates as shown in the image below:

  • Boundary candititons:
  1. Case 1:

Intial velocity of 50 m/s is applied to the rigid ball by going to Intial canditions and right click & insert Intial velocity by selecting the body of rigid ball along negative Y axis by fixing the other two axis with respect to the given units as 50000mm/s.

Fixed support: Four faces of plate is fixed by using fixed support as shown in the image below:

  • Analysis settings

The number of steps taken is 1 with End time being Distance between ball & plate x 2/Intial Velocity which comes out here as:50/50000x2=

2E-03s:

Case 2:

All canditions are same only Intial velocity is changed to 250 m/s while the analsysis end time is calculated as above:

End time as 4E-04s.

Case 3:

All canditions are same only Intial velocity is changed to 500 m/s while the analsysis end time is calculated as above:

End time as 2E-04s

Results:

Case1:

Equivalent stress on plate for ball velocity of 50 m/s:

Maximum Equivalent stress in plate:171.6MPa

Total deformation of plate:

Maximum Total deformation:0.4976mm

Equivalent Plastic strain:

Maximum equivalent plastic strain is 0.15214.

Case2:

Equivalent stress on plate for ball velocity of 250 m/s:

Maximum Equivalent stress in plate:402.13MPa

Total deformation of plate:

Maximum Total deformation:5.619mm

Equivalent Plastic strain:

Maximum equivalent plastic strain is 0.30514.

Case3:

Equivalent stress on plate for ball velocity of 500 m/s:

Maximum Equivalent stress in plate:627.78MPa

Total deformation of plate:

Maximum Total deformation:11.686mm

Equivalent Plastic strain:

Maximum equivalent plastic strain is 0.7029.

Comparision of Equivalent stress,Total deformation& Plastic strain for all the 3 cases:

Case Maximum Equivalent Stress(MPa) Total Deformation(mm) Maximum Equivalent Plastic strain(mm/mm)
1 171.6 0.4976 0.15214
2 402.13 5.619 0.30514
3 627.78 11.686 0.7029

Conclusion:

From the comparision table above we can conclude that with respect to increase in impact velocity of rigid ball the maximum equivalent stress,maximum plastic strain & maximum total deformation increases as the distance between the ball & plate is fixed in all three cases which is 50mm but the time for the impact decreases from case 1>2>3.

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