Fender Design - Wheel Arch Challenge

Aim: To decide whether the given design passes the European standards or not.

Given Design:

European Regulations Requirement:

1. Take the outline of the wheel and the fender.
2. Make the centre of the wheel circle.
3. Draw horizontal and vertical perpendicular axes from the centre of the wheel circle.
4. Draw lines at 30 degrees and 50 degrees from the centre.
5. Make a point on the fender line at 150mm from the horizontal.
6. Extend a line to this point from the centre.
7. Then make a line that is exactly between the 50-degree line and the line made on the 150mm point.
8. Measure the distances between the points on the wheel circle and fender curve. All of these should be greater than 10mm to satisfy the European regs.
9. Secondly, the horizontal distances from SA, SB, and SC points to the fender curve should be at least 5mm.
10. Check whether the design passes these conditions and conclude whether it can pass the European Regulations Requirement.

Challenge:

Sketch has been made.

Now let us measure the distances between the points at the 5 sections.

SA-SA

25.992 mm > 10 mm

SB-SB

43.642 mm > 10 mm

SC-SC

38.36 mm > 10 mm

SD-SD

41.024 mm > 10 mm

SE-SE

43.786 mm > 10 mm

Now to find the horizontal distance between the wheel and the fender. This distance should be at least 5mm from SA point, SB point, and SC point.

Project the made sketch onto the plane of the wheel.

Distance between SA point and fender outer curve = 9.949 mm (pass)

Distance between SB point and fender outer curve = 10 mm (pass)

Distance between SC point and fender outer curve = 0.114 mm (fail)

Table:

	Distance	Result
SA-SA	25.992>10	Pass
SB-SB	43.643>10	Pass
SC-SC	38.36>10	Pass
SD-SD	41.024>10	Pass
SE-SE	43.786>10	Pass

From outer curve of fender to	Distance	Result
SA	9.949>5	Pass
SB	10>5	Pass
SC	0.114<5	Fail

Conclusion:

The given design satisfies all European standards but one, i.e. the distance from SC point to the fender curve (which is just 0.114 mm), which is way below the recommended 5 mm minimum distance. Therefore, this fender cannot pass the European standards. The design should be reverted back to the class A designer telling him to modify the design and increase the gap there.