Fender Design Challenge

FRONT FENDER

Fender is the American English term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well,In British English, the fender is called the wing (this may refer to either the front or rear fenders.

• Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from being thrown into the air by the rotating tire. Fenders are typically rigid and can be damaged by contact with the road surface.

Sticky materials, such as mud, may adhere to the smooth outer tire surface, while smooth loose objects, such as stones, can become temporarily embedded in the tread grooves as the tire rolls over the ground. These materials can be ejected from the surface of the tire at high velocity as the tire imparts kinetic energy to the attached objects. For a vehicle moving forward, the top of the tire is rotating upward and forward, and can throw objects into the air at other vehicles or pedestrians in front of the vehicle.

IMPORTANCE OF FENDER

Car Fenders are an important component in the body of your car.car fenders are the complex sheet of metal covering the front and the rear wheels of your car. Fenders on a car are panels that extend from the front bumper to the car’s doors. Car fenders not just add style to your car but also act as a protective shield for the body of the car.The metal surgeon helps you in getting your car accessorized with the best metallic car fenders in town. We offer a variety of fender flares for cars, trucks, and SUVs which are designed to give a specific look.

Types of FENDERS

They are two types of Fenders

1.Half Bumper Type

2.Full Bumper type

Mostly Automotive industries prefer Half bumper only why because

However full bumper is not used as the blank for the full bumper type is huge and involves lots of wastage. On the other side if we slightly increase the blank size for the half bumper type, two fenders can be produced at a same time. Also plastic can be in cooperated into this type thus reducing the steel material, making it lighter and increasing the performance of the car.

Below picture for FULL BUMPER TYPE FENDER

Below picture referes to the HALF BUMPER TYPE FENDER

INSTALLATION CAR FENDER

It is great if you know how to install fenders on a car. We are ready to take the burden off your shoulders by doing the job on your behalf. At The Metal Surgeon, we offer you the installation of superior quality fender flares on your car. We specialize in making car fenders which are known for durability. wherein we replaced old fender flares with new ones.

TAKING CARE OF CAR FENDERS

Once we get the car fenders installed, it is your responsibility to keep them looking their best. For that, you must know how to take good care of your car fenders. A few simple tips from us will help you in maintaining your car fenders

· Careful Driving: The driving style and speed impact condition of your car fenders. No matter how tough the car fenders are, you must be careful while driving on rough terrains. You must limit your speed on such roads which can cause damage to your car fenders.

· Regular Check: You are always recommended to get your car fenders regularly checked at our auto restoration shop. If any damage found, we can fix it in just a matter of few minutes.

· Cleanliness: A regular car wash will help fender flares remain in a good condition. This you can easily do at home. Begin with rinsing your car fenders with fresh water and then scrub gently to avoid any scratches.

USES OF FENDER

We can give you a number of reasons to get your car installed with fender flares at our auto restoration shop.

· Car fenders limit the exposure of your car’s body and engine to external elements that are harmful.

· Fenders flares are attached to ensure that both the body and engine have minimal contact with corrosive elements.

· Car fenders provide safety to the driver and the passengers at the time of accidents or collisions. They are manufactured in a way to provide bend during front and side collisions.

· Car fenders are designed to avoid wind resistance and make your car more aerodynamic.

· Car fenders enhance the overall look of your car. Fender flares are available in distinctive designs in the market. Mostly you find universal fender flares, but you can get customized cars fenders to fit your car wheels.

MATERIAL USED IN FENDER DESIGN

You can find modern fenders made from steel, aluminum, thermoplastic, and fiberglass. Steel is the most rigid and abrasion-resistant material used in making fenders. They offer the best protection from large debris and are less likely to dent. Aluminum offers the strength of metal without the heaviness of steel.

FRONT FENDER DESIGN

The given Master section to create the Drip Area and For the Sill mount, Bumper Mount and A-Pillar mount create your own design according to the Engineering standard.

1.Drip Area

2.Sill mount

3.Bumper mount

4.A pillar mount

5.Cowl mount

Design Criteria

• Embosses are provided to increase the strength.
• Smooth curves are designed for easy manufacturing of panel.
• Ribs are provided to drip area mount to give structural support and extra strength.
• Maintain extra 10 mm from the flat surface for the fastner holes.
• All fillets should maintain 3 mm radius.
• Thickness of fender is 0.75 mm.