Challenge

Fender Design

DESIGN OF CAR FENDER

Fender is  the part of an automobile, motor cycle or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from being thrown into the air by the rotating tire. Fenders are typically rigid and can be damaged by contact with the road surface. 

Sticky materials, such as mud, may adhere to the smooth outer tire surface, while smooth loose objects, such as stones, can become temporarily embedded in the tread grooves as the tire rolls over the ground. These materials can be ejected from the surface of the tire at high velocity as the tire imparts kinetic energy to the attached objects. For a vehicle moving forward, the top of the tire is rotating upward and forward, and can throw objects into the air at other vehicles or pedestrians in front of the vehicle.

   

 

   

 

 

 TYPES OF FENDER

  • Full Bumper type
  • Half Bumper type

 

FENDER DESIGN:-

Objective is to:-

1. Design Drip Area,

2. Design Sill Mount Area

3. Design Body Mount Area

4. Design Bumper Mount Region and A-pillar mount Region.

INPUT FROM STYLING TEAM:-

A Class Surface

 

1. DESIGN OF DRIP AREA:-

Master sections to follow to create the Drip Area

 

 

Creating Drip Area following the given Master Sections, Regulations and Standards:-

Giving Draft Angles and Fillets

Creating Embosses and Ribs

 

 

 

 

2. DESIGN OF SILL MOUNT AREA:-

Giving Draft Angles and Fillets

Creating Embosses

 

 

3. DESIGN OF BODY MOUNT AREA:-

Giving Draft Angles and Fillets

Creating Embosses

 

 

4. DESIGN OF BUMPER MOUNT AREA:-

Giving Draft Angles and Fillets

Creating Embosses

 


 

 

Final Fender part after giving thickess of 0.65mm to make a Solid body

Isometric View:

 

Front View:

 

Top View:

 

Back View:

 

Side Views:

 

 

 

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