Challenge

Fender Design

  • Objective:To design Front fender using the given Class-A surface and master
  • section.
  • Fender:-The primary purpose is to prevent sand, mud, rocks, liquids
  • and other Road spray from being thrown into the air by the rotating
  • tyre. When Vehicle is moving, tyres pick Up Stones and Other and hurt
  • them in all direction. Fender are basically present to prevent any injuries

to pedestrians and contain the motion of these Particles

  • Types Of Fenders
  • 1. Full Bumper Type 2. Half Bumper Type
  • 1. Full Bumper Type
  • These types of Fenders were too long and blank size used to obtain
  • these fenders was more, which increased the manufacturing
  • process and cost. Most of the vintage cars can be Seen with these
  • type of fenders.
  • 2. Half Bumper Type

All modern Cars Use these type of fenders because they utilize less material and have strength as Compared to the Other Type.

  • Mounting :-
  • There are 5 mounting Points in a Fender
  • They are:-
  • 1. Pillar
  • 2. Sill
  • 3. Baffle
  • 4. Bumper
  • 5. Drip Area
  • Design Procedure of Fender:-
  • 1.The length of given flange along the Class A surface is more
  • and need to be reduced. This is done by Offsetting the edge curved using Offset Curve in face Option and then create smooth flowing curves on these flange Such that there Should be Individual flanges for mounting with the Drip, Cowl and sill portions. Add your design pic
  1. A flange of 8mm at 40 degree is created using 'Law Extension' tool Again Using Same Tool the Drip Mounting Portion is Created according to given master Section. Add a pic
  • 3. Darts are Provided on the flange portion to provided local strength to the flange Blends are applied on the sharp edges to reduce the stress concentration. Add pic
  • Conclusion:-
  • Drip Area on the Fender is designed according to the given Master Section. Fender is designed by following the standard and darts are applied to provide local strength.
  • this is drip area of a fender
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