Challenge

Fender Design

Fender design

Fender design is the main part which will be acting as a support for every front part of the vehicle.

which will be connecting all the parts like it has a pillar mounting, bumper mounting, sill mounting, and cowl

mounting on it. Design consideration of fender is that drip area mounting should be 10mm away from the

engine due to because of wear and tear. Side angle of fender and hood should be 3 degree that will not make in

contact with the hood directly and drip area mounting will cover the under parts of the engine compartment.

Fender design process is done by stamping. design of the fender starts with the skin data

then started removing unneccesary material from the skin data to reduce the cost and weight of the fender.

After that making sure where we are going to mount the bumper mounting, sill mounting and drip mounting.

Fixing the areas then starting mounts byby using law extension function to make sure what is the distance that

needed our mount for fender. Then creating a datum plane on the a pillar mounting area then started sketching

the design which ever needed shape that emboss should be have next sketching going to the emboss function to

emboss the sketch after embossing making sure that no sharp edges are present.

For drip mounting area there is prereqisied dimensions to design the area that it's depth

should be less than the 40mmand the angle should be like 5 degrees.next to that creating a parallel line that

will be 25mm and then by using the pythagaras formulas knowing unknown dimensions then drawing that

dimensions. in that 25mm flat area is having the emboss that is to be mounted with the engine compartment.

there should be proper measurement from a pillar mounting that it should be 200m or less and from head

light area that sould be 150mm.

for bumper mounting creating again a law extension from the fender after creating the

extension there should be a emboss creation and holes inside on it to clamp both of them by bolts.from there

buffle area is having only designed on skin data because it holds plastic parts like mud gaurds so creating

holes that are matchable with the bolts.

Sill area is designed by creating emboss on the skindata and making holes for the mounting

purpose.making sure that every sharp edge is removed.

Emboss is used to stregthened the material locally.

Different types of fenders

hundayi volks wagon

honda hvr nissan

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