Challenge

Design of backdoor

Use the provided styling surface to come up with a back door design, use appropriate design methodologies, and provide the necessary reinforcements and embosses

Design Requirements for the Tail gate and its
Components
Functional Requirements
REAR VISIBILITY Criteria - Regulations
REAR CRASH Regulation and Requirement
Sealing and its Function
Joining Techniques followed like Hemming. Spot Welding etc .,
Manufacturing Technique using a CASTING
PART
GAP and FLUSHNESS Requirements C
Functional Requirements of
HINGE
GAS STAY / POWER LIFTER

WITH REFERENCE TO THE GIVEN INPUT THE BACK DOOR OUTER PANEL IS SEWED AND IMPROVED

Now according to the requirement theinner panel and other reinforcements will be designes.

commands used

Trim sheet

offset in curve

curve on surface

emboss

face blend

edge blend

thicken

mirror

sew

Bridge curve

Law extension

through mesh curve

the inner panel is constructed with emboss and hinge emboss striker emboss are designed

The too ling axis is created

The reinforcements for hinge gas stay and striker are done.

Deaft analysis is done along the tooling axis at 7 degree all faces are cleared

thus the back door outer panel is designed with its components

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