Challenge

Design of backdoor

Backdoor Design

#Objective: To Design and develop the backdoor of the car using the skin data as the reference in NX12.

#Introduction: The Backdoor, trunk, or boot of a car is the vehicle's main storage or cargo compartment, often a hatch at the rear of the vehicle. It is also called a tailgate.

The Backdoor consists of the following components:

  1. Outer panels(Upper and lower)
  2. Inner panel
  3. Hinge reinforcements
  4. Gas Stay Reinforcements
  5. Wiper motor Reinforcement
  6. Striker lock reinforcement

# Outer Upper panel

# Hemming and Hemming Reliefs

#Outer Lower panel

#Inner panel

# Hinge Emboss

#Gas stay Emboss

#Wiper motor Emboss

# Striker lock Emboss

# Hinge Reinforcement

# Gas Stay Reinforcement

# Wiper Motor Reinforcement

# Striker lock Reinforcement

# All Reinforcements mounted on Inner panel

# Complete Assembly(Section View)

# Draft Analysis Using Tooling direction

#Result: Hence the Backdoor Design was completed with minor issues. The design qualified in the draft analysis. I have attached the compressed file of the Car backdoor design.

#Issue: While Hemming process, I came across a situation where a particular section was creating a hindrance in the thickening of the outer upper panel. So Had to trim that section off to complete the thickening process.

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