Challenge

Design of backdoor

Aim:- Design of backdoor and use the provided styling surface to come up with a back door design, use appropriate design methodologies, and provide the necessary reinforcements and embosses

The Different panels or regions are as follows:

1.Inner Panel.

2.Outer Upper Panel.

3.Outer Lower Panel.

Backdoor Assembly:

1.Inner Panel

2.Outer Panel

3.Hinge Reniforcement.

4.Gas Stay Reniforcement.

5.Striker Reniforcement.

Class A Surface: -

Tooling direction:-

Outer panel Upper :-

Outer panel Lower :-

Hinge Reinforcement:

Hinges support the weight of the whole backdoor. Hence a reinforcement are provided here too. Emboss is designed such that the hinges should operated freely. The electrical wiring looms are through the holes along the periphery to keep them hidden.

Gas stay Reinforcement:

An angled or Diabolic emboss is provided for the gas stay mounts. The angle makes it easy to be machined and stamped. It is reniforcement with a thicker sheet.

Latch and striker Reniforcement:

At the bottom of the latch and striker assembly. Generally a key operated or automatic remotely controllable locking mechanism is used to keep the door closed and open.

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