#8 BACKDOOR ASSEMBLY DESIGN AND ITS COMPONENTS BACKDOOR Back door or tail gate simply refers to the back of the car that can open and close.it covering the rear of the vehicle.It provide access to a cargo area (trunk/boot ).A tailgate hinged at the roof is a predominant characteristic of hatchbacks, estates/station…
V Rahul Venkat
updated on 15 Apr 2023
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Read more Projects by V Rahul Venkat (32)
Wiring harness routing & packaging Rules Week 3 Challenge
P-CLAMP IN WIRING HARNESSThis is another important component of wiring harness which should be defined before wiring harness routing . The following parameters are required,1. Entry point and plane2. Exit point and plane3. Base planeIt should be defined as a SUPPORT in Electrical part workbench. TYCO 1738312-1Backshells…
11 Jun 2024 01:54 PM IST
Wiring harness design in CATIA V5 - 3D modeling Week 2 Challenge
DEUTSCH DT06-08SAPlastic molded housing with locking and retention features. Electrical connectors are electro mechanical device used to join an electrical termination and create an electrical circuits. It consists of,A. HousingB. TerminalsC. Wedge locksD. SealsE. CavityF. Mounting CamsTYCO 174357-2TYCO-85229-1Clips are…
11 Jun 2024 01:49 PM IST
Week 14 challenge
WEEK 14 BUTTERFLY VALVE CHALLENGE Once, the parts have been modelled the next step is assembling the model. Assembly are of 2 types, 1. TOP DOWN ASSEMBLY 2. BOTTOM UP ASSEMBLY Here in this, we are following BOTTOM UP ASSEMBLY. Bottom-up design is the traditional method. You first design and model parts, then insert them…
07 May 2023 02:28 PM IST
Design of backdoor
#8 BACKDOOR ASSEMBLY DESIGN AND ITS COMPONENTS BACKDOOR Back door or tail gate simply refers to the back of the car that can open and close.it covering the rear of the vehicle.It provide access to a cargo area (trunk/boot ).A tailgate hinged at the roof is a predominant characteristic of hatchbacks, estates/station…
15 Apr 2023 04:16 PM IST
Roof Design
ROOF DESIGN CHALLENGE ROOF is an automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements.Like many other automotive body panels, the roof is subjected to environmental conditions. Hail and snowstorms…
12 Mar 2023 04:25 PM IST
Fender Design
DESIGN OF FRONT FENDER Introduction about fenders Fender is the US English term for part of an automobile (vehicle body) that frames a wheel well (fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids and other road sprays from being thrown into the air by rotating tire. When the vehicle is moving,…
14 Feb 2023 01:14 PM IST
Fender Design - Wheel Arch Challenge
Fender Wheel Arch Challenge Wheel Arch It is a semicircular profile above wheels designed for enclosing tire within the fender The wheel arch is designed considering all possible motions the tire undergoes while the vehicle is in motion. The European regulations requires a pre-determined clearance or a minimum distance…
11 Feb 2023 01:35 PM IST
Section Modulus calculation and optimization
SECTION MODULUS Section modulus is a direct measure of a strength of any cross sectional area of an object about an reference axis. The formula of section modulus is given by, S=I / Ymax Where,I = Moment of inertia (mm^4)Y = Distance between neutral axes and outermost fiber (mm) MOMENT OF INERTIA Moment of inertia is nothing…
07 Feb 2023 01:20 PM IST
Hood design-Week 2
HOOD DESIGN The Hood is the outer panel covering the front engine of the vehicle. It opens to allow access to the engine compartments for the ease of maintenance or repair of the vehicle. Hood is also considered as another door as it consists of the outer panel, an inner panel like side doors of a vehicle. COMPONENTS OF…
02 Feb 2023 03:09 PM IST
Underbody Coating
Undercoating process: Underbody coatings are those which are used to prevent car bodies against rust & corrosion. This underbody coating helps in protection from dust and moisture also some other factors such as poor road conditions, rocks getting thrown from tires and denting the metal and salt from water during monsoon…
12 Jan 2023 01:40 AM IST
Benchmarking
Aim: To prepare a report about Benchmarking and finding a good car for Mr.D.S.Pughazhyendhii by comparing with the cars. Benchmarking : Benchmarking is the automobile industry involves a structural comparison between similar products, services or processes on some dimensions of performance. Example: It can be used to compare…
11 Jan 2023 02:43 PM IST
Week 11 - Final project
Note: Detailed final project explanation have been attached in the zip file given below Arm rest Class A surface Class B surface Class C surface Lower substrate Class A surface Class B surface Class C surface Map pocket Class A surface Class B surface Class C surface Bottle holder Class A surface Class B surface…
09 Jan 2023 04:30 PM IST
Week 10- Assembly Workbench
Model 1 Quick return motion mechanism Isometric view Front view Right view Top view Exploded view Non detailed model tree Model 2 CV joint Isometric view Front view Top view Right view Exploded view Non detailed model tree
21 Dec 2022 12:45 AM IST
Week 9 - Project - A pillar Design with Master Section
PROJECT - A PILLAR MASTER SECTION DESIGN Isometric view Front view Top view RIGHT VIEW SKETCH SOLVING STATUS Procedure for creating tooling axis and side core axis Tooling axis represents the opening and closing of the mold core and cavity during the manufacturing of the components. A plastic product designer should…
17 Dec 2022 04:28 PM IST
Week 9 - Project 1 - Door Trim Lower with Engineering Features
Week 9 heat stakes on door trim challenge Isometric view Front view Top view Right view Model tree Draft analysis on class A surface Draft analysis of closed surface Procedure for creating tooling axis and side core axis Tooling axis represents the opening…
11 Dec 2022 12:16 PM IST
Week 9 - Attachment Feature Creation - Challenge 2
Week 9 challenge dog house Isometric view Front view Top view Right view Model tree Draft analysis on class A surface Draft analysis of closed surface Procedure for creating tooling axis and side core axis: Tooling axis represents the opening and closing of the mold core and cavity during the manufacturing…
10 Dec 2022 10:44 AM IST
Week 9 - Attachment Feature Creation (Ribs & Screw Boss) - Challenge 1
Week 9 door handle ribs and screw bosses creation Isometric view Front view Right view Top view Model tree Draft analysis in class A surface Draft analysis in closed surface Procedure for creating tooling axis Tooling axis represents the opening and closing of the mold core and cavity during the manufacturing of the components.…
03 Dec 2022 03:13 AM IST
Week 8 - Challenge 6 - Core & Cavity Design
Week 8 challenge Core & Cavity for Switch Bezel Isometric view Front view Top view Right view Model tree Draft analysis for class A surface Draft analysis for switch bezel plastic component Procedure for creating tooling axis Tooling axis represents the opening and closing of the mold core and cavity during the…
26 Nov 2022 02:31 AM IST
Week 8 - Challenge 4 - Bumper
Week 8 Challenge Bumper Isometric view Front view Right view Top view Model tree Draft analysis of Class A surface Draft analysis of Closed surface Procedure for creating the tooling axis Tooling axis represents the opening and closing of the mold core and cavity during the manufacturing of the components. A plastic product…
16 Nov 2022 12:55 PM IST
Week 8 - Challenge 3 - Coin Holder Design
Week 8 challenge Coin holder: Isometric view Front view Side view Top view Draft analysis for closed surface: Draft analysis for class A surface Model tree TOOLING AXIS CREATION Using intersection method in Z direction, it is the best orientation to create the tooling direction. By taking the 2 inclines as reference, bisection…
08 Nov 2022 08:04 AM IST
Week 8 - Challenge 2 - Switch Bezel Design
Week 8 switch bezel challenge Isometric view Front view Top view Right view Model tree Draft analysis for closed surface Draft analysis for class A surface TOOLING AXIS CREATION Using intersection method in Z direction, it is the best orientation to create the tooling direction. By taking the 2 inclines as…
03 Nov 2022 11:16 AM IST
Week 8 - Challenge 1 - Base Bracket Design
Week 8 challenge Plastic base bracket design Isometric view Front view Right view Top view Model tree CLASS A SURFACE DRAFT ANALYSIS SOLID COMPONENT DRAFT ANALYSIS TOOLING AXIS CREATION Using intersection method in Z direction, it is the best orientation to create the tooling direction. By taking the 2 inclines as…
22 Oct 2022 07:32 AM IST
Project 2 - Rankine cycle Simulator
clear all close all clc % display disp('RANKINE CYCLE SIMULATION'); disp('1-2 isentropic expansion in turbine'); disp('2-3 constant pressure heat rejection from condenser'); disp('3-4 isentropic compression in pump'); disp('4-1 constant pressure heat addition from boiler'); % Inputs t_1= input('enter the temperature at…
10 Jun 2022 01:28 PM IST
Project 1 - Parsing NASA thermodynamic data
Main code: clear all close all clc % opening file f1=fopen('THERMO.dat','r'); %skipping first line a=fgetl(f1); % global temperatures temps= fgetl(f1); temps= str2num(temps); global_low_temp= temps(1); global_mid_temp= temps(2); global_high_temp= temps(3); % Creating an array for temp % T= linspace(global_low_temp, global_high_temp,…
09 Jun 2022 03:13 PM IST
Week 4.1 - Genetic Algorithm
Main code: clear all close all clc x= linspace(0,0.6,150); y= linspace(0,0.6,150); num_cases= 150; [xx,yy]=meshgrid(x,y); for i= 1:length(xx) for j= 1:length(yy) input_vector(1)= xx(i,j); input_vector(2)= yy(i,j); f(i,j)= stalagmite(input_vector); end end surfc(x,y,f) tic % Study 1 - Statistical behaviour for i= 1:num_cases…
25 Apr 2022 11:03 AM IST
Week 3 - Solving second order ODEs
Main code: clear all close all clc % Inputs b= 0.05; % damping coefficient g= 9.81; % acceleration due to gravity (in m/s^2) l= 1; % length of the spring (in m) m= 1; % mass of the bob (in kg) % initial conditions % angular displacement=0, angular velocity= 3 rad/s theta_0= [0;3]; % timepoints % Oscillation time between…
05 Apr 2022 03:29 PM IST
Week 2- 2R Robotic Arm Challenge
clear all close all clc %inputs l1= 1; l2= 0.5; theta1= linspace(0,90,10); theta2= linspace(0,90,10); ct=1; for i= 1:length (theta1) THETA1= theta1 (i); for j= 1:length (theta2) THETA2= theta2 (j); x0=0; y0=0; x1= l1*cosd (THETA1); y1= l1*sind (THETA1); x2= x1+l2*cosd (THETA2); y2= y1+l2*sind (THETA2); %plotting plot ([x0…
18 Mar 2022 11:03 AM IST