Challenge

Advanced Sheet Metal Design Using NX Cad Challenge_5_Odd Shaped Enclosure

Odd Enclosure

Objective:

The main objective of odd enclosure design is to create an enclosure using solid body to sheet metal using sheet metal commands. 

Introduction:

Enclosure is a cavity of a body which surrounds the component by providing a covering for external protection and shape for the component.

Design Methodology:

Description:

To design the odd enclosure of a solid body we need few tools to design as per the input. Those tools are discussed in detail below.

1. Extrude:

Extrude is used to create a solid body of the required shape and size. Here a trapezium is created using extrude command.

2. Sheet metal from solid:

Sheet metal from solid command is used to create a covering for a solid body by providing sheet metal thickness , bend radius and bend factor.

3. Flange:

Flange is used to create a sheet metal extension on the one side of the body up to required distance and angle.

4.  Jog:

Jog is used to create a sheet metal bend by drawing a line and providing height and selecting the face on where to create a jog.

5. Unbend:

Unbend tool is used to create a flat sheet metal to create a hole or bead or louvre, etc,. by selecting the stationary faces or edges and then by selecting the bend faces or edges.

6. Bead:

Bead tool is used to create a projection on the sheet metal by providing a depth and radius using an open profile curve.

7. Hole:

Hole tool is used to create a simple hole or threaded hole, etc., But for the odd enclosure simple hole is created on the unbend surface with dia 10mm through the sheet metal body.

8. Rebend:

Rebend tool is used to make the unbend sheet metal to a bended one by selecting stationary faces or edges and bend faces or edges.

9. Flat pattern:

Flat pattern tool is used to create a bended sheet metal to its flat pattern by showing neutral axis at where the sheet metal to be bended and at what angle to be bended by selecting a base face.

Reference images:

Conclusion:

Odd enclosure has been designed and flat pattern view is created and viewed.

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