Advanced Sheet Metal Design Using NX Cad Challenge_2_Box Assembly

BRACKET II OBJECTIVE: Design Bracket as per the drawing. INTRODUCTION: Designing a 3D model of a bracket with given 2D drawing using sheet metal workbench in NX-CAD. DESIGN METHODOLOGY: 1. Create base flange: 2. Cutting the extra flange a per the cutlines: 3.Unbending: 4.Removing sharp corenrs: 5.Adding top cutline flange:…

BRACKET DESIGN Objective: Design a bracket from the given draving;   Introduction: We will design the bracket as per the drawing using NX-CAD on sheet metal workbench. And we will its drawing.   Design Methodology: 1. Draw a sketch as per the sheet metal section as shown in drawing. 2. create a sheet metal…

ODD SHAPED ENCLOSURE   Objective: To create a sheet metal component from a solid body/ convert a solid to sheet metal.   Introduction: In this project first we will create a random solid body with a sketch and extrude command in the modelling workbench. Similarly we will make a sheet metal component of same shape…

BOX ASSEMBLY Objective: Design a box assembly with closing lid.   Design Methodology: Created a new assembly file named NX_Box_Assembly_Shibly Added new part named box and made it work part for box designing. Box Designing: Step:1 - Making the base and side walls.    Step 2 : Closing the bottom corners  …

CASING DESIGN USING NX CAD Objective: Design a casing using NX CAD. And make familiar with sheet metal workbench. Introduction: In NX-CAD sheet metal workbench is used to design sheet metal parts. Sheet metals are metals with good malleability formed into thin metal pieces by some industrial process. And this we can…

Butterfly valve assembly: I have opened all my parts of butterfly valve into the assembly. Then started to give constraints to all parts.   Using touch and align command in assembly constraint option given all the respective contraints to every parts. Now all my parts are assembled and positioned in correct place.…

Wiring Harness Routing On Engine Engine: Steps involved; First of all downloaded all the CAD files needed from the respective sites and saved the CATpart files. Given the electrical definition for all the connectors, clips, clamps, channels and for the left needed to be defined for the bundle routing. Created the catalogue…

AUTOMOTIVE WIRING HARNESS PROJECT 2 WIRING HARENESS ROUTING FOR TAIL GATE PROCEDURES AND STEP FOLLOWED FOR WIRING HARNESS ROUTING Created new product file and named it as “BACK DOOR WIRING HARNESS CONTEXT”. In that product I have opened the CAD file given for the Tail gate. Created another product file inside…

Wiring_Harness_Design - 3D Modeling_Week 7 Challange layout: Connectors CAD files are downloaded and Saved the CATpart. Electrical definitions are given to the connectors. created a catalogue for the connectors and stored all the connectors to the connectors catalogue. Also created a catalogue file for corrugated tubes…

Layout of the Harness for Routing Downloded all the required connectors for this routing and saved the CATpart. provided all the electrical definitions for the connectors. And using store device command, stored all the connectors to the connectors catalogue. Details of connectors used as per the given data. YDTS26F15-35SNV001…

Following Connectors CAD files are downloaded from the site www.te.com DT06-4S DT06-6S DT06-2S DT06-08SA Saved the CAT.part of all components and defined electrically. DT06-4S DT06-6S DT06-2S DT06-08SA All the Connectors are added to the connectors catalogue. Routing the given harness Layout; Created the main assembly…

 1.P-clamp CAD file is downloaded and saved as CATpart. Created points and plane with in the part workbench, For defining support part. Support definition is done for two times, For defining two entry points.(we can put the wire to the clamp through both sides) A catalogue Document is created for clamps. Atlast the p-clamp…

1. Deutsch DT06 - 08SA CAD files are dowloaded from te.com for all the respective parts. Downloaded zip file is extracted and saved as CATpart From file new, a catalogDocument is Created  Added a new family for the connector. Saved the catalogDocument in new folder created. Define the connector from the electrical part…

BACK DOOR DESIGN Pictures of completed Design; Inner Panel with Reinforcements; without reinforcement V-emboss is provided on the inner panel to divert the collision forces to the body and to reduce injuries to the passengers inside the vehicle. embosses are made as projecting outside so, when a collision happens the inner…

ROOF DESIGNING The design and Functional requirements for the roof are, Visibility criteria Head clearance Curvature study Heat distortion and snow load criteria. When we are designing a roof, we should take care of these things. Considering the visibility criteria, the driver should have a good view to the front and back…

SECTION MODULUS CALCULATION OF THE HOOD Section modulus is a gemetric property for a given crossection used in designing flexural members like beams and shafts. It is the ratio of moment of inertia of the beam cross-section about the neutral axis to the distance of extreme fibre from the neutral axis. It is a direct method…

Mounting points of a front Fender Mainly there are 5 mounting points on a Front Fender 1.Drip Mounting point This is the important mounting unit, connecting the fender with engine compartment. Some of the drip mounting design of different cars are given below, here below is the design for the drip area of our fender We should…

For wheel arch gap requirements for European contries, Consider the below figure, Created a vertical line through the centre of the tyre and Marked point 'A' at the intersection of the fender edge and the vertical line. From the centre of the tyre created another line to left with an angle of 30 with vertical and a line…

Closed surfaces The Solid Body     Mounting features/B-side features Ribs are provide on flanges for additional support and strength. Doghouse and pushpin assembly     Drafting Analysis and Feasibilty Check Tooling axis is taken for all element is natural tooling axis. 0.5 degree of draft angles are mainly used for the…

DRAFTING ANALYSIS PARTING SURFACE WITH TREE STRUCTURE  

INNER PANEL From the offset of the given outer panel, developed the inner panel by giving embosses and required mastic points. Mastic Points OUTER PANEL Hemming is created on the given outer panel. Corner reliefs are provided as mentioned in the question. CORNER RELIEF ASSEMBLY The hinge axis and trajectory for the hood…

CV-JOINT  QUICK RETURN MECHANISM

CLOSED SURFACE OF THE PLASTIC COMPONENT TREE STRUCTURE OF DOG HOUSE    DOG HOUSE STRUCTURE WITH GIVEN GUIDE CURVES. TOOLING AXIS White doted line created on the point normal to the plane extracted from the class-A surface. And the other white line created in a sketch making an angle with the dotted line, then…

Screenshots of completed design Some sectional views Tooling Axis Created a point on the down surafce of the hole and inserted an axis system. Made intersects with reference to two perpendicular plane of the new axis( XY- plane and YZ-plane) Four lines are created like above picture, using point-point line type. Created…

Different Views of  completed Design Some sectional Views Drafting Analysis on Completed design Tooling axis Making Created point centre to the hole inserted an axis system on that point. Made intersecting profile with respect to plane in new axis system. Made Two linew using point-point line type on the profile on…

Screenshots of Completed Design Tooling Axis A point is marked on the extracted surface of the Class-A, and an axis system is inserted on that point. made intersects with respect to respective planes on the new axis system. And four lines are created using point-point line type on the profiles on the two planes. Two lines…

DRAFTING ANALYSIS Tooling axis Here I took my tooling axis position about the centre of headlight hole. So I have made a point about the centre of the hole, and insert an axis system on that point. made intersect on the class-A surafce with reference to the XZ and YZ-planes, from that profile created four lines. Bisecting…

DRAFTING ANALYSIS Tooling axis is created using bisect line method Extracted the bottom surface of the coin holder and created a point on the centre. createdan axis system in that point. made 2 intersection with respect to new XY-plane and YZ-plane. from both intersect profiles created 2 line from each. And using the bisect…

DRAFTING ANALYSIS Here the tooling axis is not in particular direction along the three axis, tooling axis creates angle with all the three axis(X,Y&Z). Tooling axis is created by bisecting method of lines. Tooling axis First extracted a plane of the surface-A, and made a point on that plane centre. and inserted an…

 Draft Analysis Here in this case the tooling axis is along vertical direction (along z-axis) Tooling axis is created by bisecting method. In this model we have a hole on the body, so we created the tooling axis reference to this hole. Bisecting Method: created a point centre to the hole on the body centre. and made…

UNDERBODY COATING Undercoating is the sprayed application of wax or rubber-based composite onto the entire underside of the vehicle. It’s designed to create a rust-proof layer between the underside of the vehicle and the water, ice, and salt of the road. Undercoating provides a more comprehensive protective layer…

Toyota Glanza G-hybrid   Model On Road Price Mileage Fuel Toyota Glanza G Hybrid Variant 10,08,000 23.5 km/Ltr Petrol   The Toyota Glanza G trim despite being the basic variant in the Glanza lineup offers a load of features as the devil lies in the details and there are minimal upgradations as we go higher in…