Challenge

Advanced Sheet Metal Design Using NX Cad Challenge_2_Box Assembly

DESIGN OF SHEET METAL BOX ASSEMBLY USING NX CAD

OBJECTIVE : To design the box assembly using sheet metal workbench in NX CAD and utiise and learn some of the NX features.

INTRODUCTION : Sheet Metal Fabrication is the process of forming parts from a metal sheet by punching, cutting, stamping, and bending. 3D CAD files are converted into machine code, which controls a machine to precisely cut and form the sheets into the final part. Assembly Box is a one of the Sheetmetal component used to cover or protects the parts with in it. ... It can be designed by using NX-cad sheet metal. NX, formerly known as "Unigraphics".

DESIGN METHODOLOGY :

DESCRIPTION :

Features used :

Sketch : Sketch creates a 2D drawing for the model of having several sketch commands like lines, rectangles, circles, etc.

Tab : Tab creates a Base Extrude feature for the given Sketch with thickness and direction.

Bend : Bend is used to bend the created Base Extrude in required direction and angle.

Flange : Flange creates an aditional body by given angel from the edge of existing sheet metal body.

Hem Flange : Hem Flange is used to modify the model by folding the edge of the sheet metal flange over onto itself.

Closed corner : It is used to close to corners of flanges bt extending flanges.

Break corner : Break corner creates smooth rounded edges for the sheet metal.

Unbend : Unbend is used to bend model into original state .

Rebend : Rebend is used to bend model back into designed shape.

Dimple : Dimple lifts the area of the model inside the sketch for creating stamping press to the model.

Bead : Bead lifts the material along the contour of sketch that simulates a stamping tool.

Mirror : Mirror creates a copy of bodies or features along the plane direction.

Normal Cutout : Normal Cutout command extract volumes from sheet metal by using sheet metal production principles.

Unite : Unite is used to combine two or more bodies in to single body.

MODELLED SHEET METAL BOX ASSEMBLY :

CONCLUSION : Hence the Sheet metal Box Assembly is modelled in NX CAD.

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