Challenge

Advanced Sheet Metal Design Using NX Cad Challenge_1_Casing Design

Title of the project:

CASING DESIGN

Objective

Siemens NX formerly known as Unigraphics was used to design the casing.

Introduction

Sheet metal forming is the process in which a flat sheet is converted to desired shape by (bending, cutout, embossing, etc.) without causing any rupture to the sheet metal.

Sheet metal thickness varies from 0.4mm to 6mm, thin sheet metal is called leaf or foil and thicker ones are called as plate.

few examples of the industries which are reliant on sheet metal are aerospace, automobile, oil and gas, electronics, food service etc.

Design methodology

Description

Tab- it is used create the base

Normal cutout- to create a cut in desired position

Bend-to bend the sheet metal at the desired position

Flange-feature consisting of a face and bend connected to the existing face along straight edge

Unbend/ Re bend- done to ease the next operation

Hole-operation to create a hole in the sheet metal

Break corners- done to remove the sharp edges

Bead-it is created by punching in the sheet metal which adds stiffness to the sheet metal.

Dimple-it is a fuctional requirement and can also add stiffness to the sheet metal

Flat pattern-it provides the information of all the features.

Drafting- it is last step done to communicate the details of the model.

Screenshots

Isometric View

Top View

Front view

Right view

Left view

bottom view

Drawing sheet

Conclusion

Using the above mentioned commands the casing was successfully completed.

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