Challenge

Wiring harness routing & packaging Rules Week 3 Challenge

AIM:

  • To solve the above assignment questions and define the necessary electrical properties in the respective workbench.

OBJECTIVE:

  • To download the P-Clamp CAD data and define it as Electrical Support in the Electrical Part design workbench and also define the necessary electrical properties.
  • To download the Backshell CAD data and define it as Electrical Back shell in the Electrical Part design workbench and also define the necessary electrical properties.
  • To create Following Corrugated tubes and add them in Catalogue under “Slit COT” family.

Name

ID (mm)

OD (mm)

Thickness (mm)

15mm COT

12

15

1.5

20mm COT

17

20

1.5

35mm COT

32

35

1.5

10mm COT

7

10

1.5

5mm COT

3

5

1

P - CLAMP:

BACKSHELL:

Step - 1:

  • First download the 3-D CAD part of the backshell
  • Step - 2:

    • Identify from which side the bundle will enter and the side which will mate with the connector.

    Step - 3:

    • Create mid-point at the bundle entry side.
    • Create mid-point at the connector mating side.

    Step - 4:

    • Create an Axis system at the Connector mating side.
    • The axis system should be created at the center of the mating surface.
    • The axis must be defined as defined for the connectors show that it will connect easily.
      • Y- axis: Normal to the mating surface
      • X-axis: Normal to the locking side

    Step - 5:

    • To define the Electrical properties, we need to navigate to the Electrical Part design workbench.
    • There we need to define the component as the 'Backshell'.

    Step - 6:

    • Define the Backshell connection point.
    • Then define the Bundle connection point.
    • 3. CORRUGATED TUBES:

      • Corrugated Tubes are used as protection coverings for the wire bundle from any type of damages.

      Step - 1:

      • Create a Catalogue document and adding Slit COT as a family and saving the document in our desired folder.

      Step - 2:

      • Creating the following corrugated tubes as per the dimensions given in the table and storing in the Slit COT family catalogue document.

      Name

      ID (mm)

      OD (mm)

      Thickness (mm)

      15mm COT

      12

      15

      1.5

      20mm COT

      17

      20

      1.5

      35mm COT

      32

      35

      1.5

      10mm COT

      7

      10

      1.5

      5mm COT

      3

      5

      1

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