Challenge

Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge

WIRING HARNESS DESIGN IN CATIA V5 - 3D MODELING WEEK 5 & 6 CHALLENGE

AIM:

To Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided. After completion of routing,

  • To Check the bundle Continuity. Add snap of result in submission
  • To Add annotation to all connectors. Make an assumptions for annotations like connect 1 , 2 etc
  • To Check for the bundle warning. Add snap.
  • To Generate CAT.part of harness assembly and convert is in. igs format.

GIVEN CIRCUIT DIAGRAM:

STEPS TO FOLLOW:

  • Create midpoint on the contact face which will be normal to wire bundle insertion.
  • Create Axis System with respect to the point which we have created and defining the axis direction.

BUNDLE CONNECTION POINT:

  • This point is located at center of the bundle segment side or wire entry side. This is the point where bundle segment or wire point end when get routed to a connector. This point is known as Bundle Connection Point.

SWITCH TO 'ELECTRIC PART DESIGN'

  • Define the part as connector in CATIA, give no. of termination as 8 because we have 8 entry points for wire.
  • Define Bundle connection point.
  • Define connector connection point.

ARRANGING THE CONNECTORS BY FOLLOWING THE LAYOUT

  • By using the snap and manipulation command arrange the connectors into the desire position.

HARNESS A:

Then create the bundle segment for the given circuit to connect the connectors.

Check the bundle connection,

HARNESS B:

By using wiring harness assembly tools (connect electrical devices) to connect the both circuits.

ANNOTATION:

Then convert the product to cat part file and the save as an igs format. The bellow given tree structure shows that,

Save as igs file,

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